IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v12y2020i12p5100-d375102.html
   My bibliography  Save this article

Investigating the Effect of Processing Parameters on the Products of Hydrothermal Carbonization of Corn Stover

Author

Listed:
  • Ibrahim Shaba Mohammed

    (Graduate school of Agriculture, Hokkaido University, 9-9 Kita, Kita-ku, Sapporo, Hokkaido 060-8589, Japan)

  • Risu Na

    (Graduate school of Agriculture, Hokkaido University, 9-9 Kita, Kita-ku, Sapporo, Hokkaido 060-8589, Japan)

  • Keisuke Kushima

    (Graduate school of Agriculture, Hokkaido University, 9-9 Kita, Kita-ku, Sapporo, Hokkaido 060-8589, Japan)

  • Naoto Shimizu

    (Research Faculty of Agriculture, Hokkaido University, 9-9 Kita, Kita-ku, Sapporo, Hokkaido 060-8589, Japan)

Abstract

Corn stover is an abundant and underused source of lignocellulose waste biomass that can be transformed into a high-quality energy resource using hydrothermal carbonization (HTC). This investigation has focused on the effect of processing parameters on the products of HTC—namely solid fuel or hydrochar and liquid and gas fractions. HTC was conducted in a temperature-controlled small batch reactor with corn stover and deionized water under oxygen-free conditions obtained by pressurizing the reactor headspace with nitrogen gas. The properties of the hydrochar and liquid and gas fractions were evaluated as a function of the process temperature (250–350 °C), residence time (30–60 min) and biomass/water ratio (0.09–0.14). Central composite design modules in a response surface methodology were used to optimize processing parameters. The maximum mass yield, energy yield and high heating value (HHV) of the hydrochar produced were 29.91% dry weight (dw), 42.38% dw and 26.03 MJ/kg, respectively. Concentrations of acetic acid and hydrogen gas were 6.93 g/L and 0.25 v/v %, respectively. Experimental results after process optimization were in satisfactory agreement with the predicted HHV. The optimal HTC process parameters were determined to be 305 °C with a 60 min residence time and a biomass/water ratio of 0.114, yielding hydrochar with a HHV of 25.42 MJ/kg. The results confirm the feasibility of an alternative corn stover management system.

Suggested Citation

  • Ibrahim Shaba Mohammed & Risu Na & Keisuke Kushima & Naoto Shimizu, 2020. "Investigating the Effect of Processing Parameters on the Products of Hydrothermal Carbonization of Corn Stover," Sustainability, MDPI, vol. 12(12), pages 1-21, June.
  • Handle: RePEc:gam:jsusta:v:12:y:2020:i:12:p:5100-:d:375102
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/12/12/5100/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2071-1050/12/12/5100/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Kang, Kang & Nanda, Sonil & Sun, Guotao & Qiu, Ling & Gu, Yongqing & Zhang, Tianle & Zhu, Mingqiang & Sun, Runcang, 2019. "Microwave-assisted hydrothermal carbonization of corn stalk for solid biofuel production: Optimization of process parameters and characterization of hydrochar," Energy, Elsevier, vol. 186(C).
    2. Akhtar, Javaid & Amin, Nor Aishah Saidina, 2011. "A review on process conditions for optimum bio-oil yield in hydrothermal liquefaction of biomass," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(3), pages 1615-1624, April.
    3. Paul, Subhash & Dutta, Animesh & Defersha, Fantahun, 2018. "Biocarbon, biomethane and biofertilizer from corn residue: A hybrid thermo-chemical and biochemical approach," Energy, Elsevier, vol. 165(PB), pages 370-384.
    4. He, Chao & Giannis, Apostolos & Wang, Jing-Yuan, 2013. "Conversion of sewage sludge to clean solid fuel using hydrothermal carbonization: Hydrochar fuel characteristics and combustion behavior," Applied Energy, Elsevier, vol. 111(C), pages 257-266.
    5. Gao, Ying & Wang, Xian-Hua & Yang, Hai-Ping & Chen, Han-Ping, 2012. "Characterization of products from hydrothermal treatments of cellulose," Energy, Elsevier, vol. 42(1), pages 457-465.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Clara Lisseth Mendoza Martinez & Ekaterina Sermyagina & Esa Vakkilainen, 2021. "Hydrothermal Carbonization of Chemical and Biological Pulp Mill Sludges," Energies, MDPI, vol. 14(18), pages 1-18, September.
    2. Liang, Wang & Wang, Guangwei & Jiao, Kexin & Ning, Xiaojun & Zhang, Jianliang & Guo, Xingmin & Li, Jinhua & Wang, Chuan, 2021. "Conversion mechanism and gasification kinetics of biomass char during hydrothermal carbonization," Renewable Energy, Elsevier, vol. 173(C), pages 318-328.
    3. Tiago Teribele & Maria Elizabeth Gemaque Costa & Conceição de Maria Sales da Silva & Lia Martins Pereira & Lucas Pinto Bernar & Douglas Alberto Rocha de Castro & Fernanda Paula da Costa Assunção & Mar, 2023. "Hydrothermal Carbonization of Corn Stover: Structural Evolution of Hydro-Char and Degradation Kinetics," Energies, MDPI, vol. 16(7), pages 1-22, April.
    4. Swarna Saha & Md Tahmid Islam & Joshua Calhoun & Toufiq Reza, 2023. "Effect of Hydrothermal Carbonization on Fuel and Combustion Properties of Shrimp Shell Waste," Energies, MDPI, vol. 16(14), pages 1-15, July.
    5. Bingyao Zeng & Naoto Shimizu, 2021. "Hydrogen Generation from Wood Chip and Biochar by Combined Continuous Pyrolysis and Hydrothermal Gasification," Energies, MDPI, vol. 14(13), pages 1-11, June.
    6. Maria Elizabeth Gemaque Costa & Fernanda Paula da Costa Assunção & Tiago Teribele & Lia Martins Pereira & Douglas Alberto Rocha de Castro & Marcelo Costa Santo & Carlos Emerson Ferreira da Costa & Maj, 2021. "Characterization of Bio-Adsorbents Produced by Hydrothermal Carbonization of Corn Stover: Application on the Adsorption of Acetic Acid from Aqueous Solutions," Energies, MDPI, vol. 14(23), pages 1-22, December.
    7. Pan Tang & Chao Chen & Hong Li, 2020. "Improving Water Distribution Uniformity by Optimizing the Structural Size of the Drive Spoon Blades for a Vertical Impact Sprinkler," Sustainability, MDPI, vol. 12(18), pages 1-13, September.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Czerwińska, Klaudia & Śliz, Maciej & Wilk, Małgorzata, 2022. "Hydrothermal carbonization process: Fundamentals, main parameter characteristics and possible applications including an effective method of SARS-CoV-2 mitigation in sewage sludge. A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    2. Zhao, Peitao & Shen, Yafei & Ge, Shifu & Chen, Zhenqian & Yoshikawa, Kunio, 2014. "Clean solid biofuel production from high moisture content waste biomass employing hydrothermal treatment," Applied Energy, Elsevier, vol. 131(C), pages 345-367.
    3. Tiago Teribele & Maria Elizabeth Gemaque Costa & Conceição de Maria Sales da Silva & Lia Martins Pereira & Lucas Pinto Bernar & Douglas Alberto Rocha de Castro & Fernanda Paula da Costa Assunção & Mar, 2023. "Hydrothermal Carbonization of Corn Stover: Structural Evolution of Hydro-Char and Degradation Kinetics," Energies, MDPI, vol. 16(7), pages 1-22, April.
    4. Gao, Pin & Zhou, Yiyuan & Meng, Fang & Zhang, Yihui & Liu, Zhenhong & Zhang, Wenqi & Xue, Gang, 2016. "Preparation and characterization of hydrochar from waste eucalyptus bark by hydrothermal carbonization," Energy, Elsevier, vol. 97(C), pages 238-245.
    5. Wang, Liping & Chang, Yuzhi & Li, Aimin, 2019. "Hydrothermal carbonization for energy-efficient processing of sewage sludge: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 108(C), pages 423-440.
    6. Siti Zaharah Roslan & Siti Fairuz Zainudin & Alijah Mohd Aris & Khor Bee Chin & Mohibah Musa & Ahmad Rafizan Mohamad Daud & Syed Shatir A. Syed Hassan, 2023. "Hydrothermal Carbonization of Sewage Sludge into Solid Biofuel: Influences of Process Conditions on the Energetic Properties of Hydrochar," Energies, MDPI, vol. 16(5), pages 1-16, March.
    7. Álvarez-Murillo, A. & Sabio, E. & Ledesma, B. & Román, S. & González-García, C.M., 2016. "Generation of biofuel from hydrothermal carbonization of cellulose. Kinetics modelling," Energy, Elsevier, vol. 94(C), pages 600-608.
    8. Huang, Hua-jun & Yuan, Xing-zhong & Zhu, Hui-na & Li, Hui & Liu, Yan & Wang, Xue-li & Zeng, Guang-ming, 2013. "Comparative studies of thermochemical liquefaction characteristics of microalgae, lignocellulosic biomass and sewage sludge," Energy, Elsevier, vol. 56(C), pages 52-60.
    9. Ankit Mathanker & Snehlata Das & Deepak Pudasainee & Monir Khan & Amit Kumar & Rajender Gupta, 2021. "A Review of Hydrothermal Liquefaction of Biomass for Biofuels Production with a Special Focus on the Effect of Process Parameters, Co-Solvents, and Extraction Solvents," Energies, MDPI, vol. 14(16), pages 1-60, August.
    10. Zhuang, Xiuzheng & Liu, Jianguo & Zhang, Qi & Wang, Chenguang & Zhan, Hao & Ma, Longlong, 2022. "A review on the utilization of industrial biowaste via hydrothermal carbonization," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    11. Wilk, Małgorzata & Śliz, Maciej & Gajek, Marcin, 2021. "The effects of hydrothermal carbonization operating parameters on high-value hydrochar derived from beet pulp," Renewable Energy, Elsevier, vol. 177(C), pages 216-228.
    12. Wang, Tengfei & Zhai, Yunbo & Zhu, Yun & Li, Caiting & Zeng, Guangming, 2018. "A review of the hydrothermal carbonization of biomass waste for hydrochar formation: Process conditions, fundamentals, and physicochemical properties," Renewable and Sustainable Energy Reviews, Elsevier, vol. 90(C), pages 223-247.
    13. Wilk, Małgorzata & Magdziarz, Aneta & Kalemba-Rec, Izabela & Szymańska-Chargot, Monika, 2020. "Upgrading of green waste into carbon-rich solid biofuel by hydrothermal carbonization: The effect of process parameters on hydrochar derived from acacia," Energy, Elsevier, vol. 202(C).
    14. Kumar, Mayank & Olajire Oyedun, Adetoyese & Kumar, Amit, 2018. "A review on the current status of various hydrothermal technologies on biomass feedstock," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P2), pages 1742-1770.
    15. Xiao, Zhihua & Yuan, Xingzhong & Jiang, Longbo & Chen, Xiaohong & Li, Hui & Zeng, Guangming & Leng, Lijian & Wang, Hou & Huang, Huajun, 2015. "Energy recovery and secondary pollutant emission from the combustion of co-pelletized fuel from municipal sewage sludge and wood sawdust," Energy, Elsevier, vol. 91(C), pages 441-450.
    16. Dilvin Cebi & Melih Soner Celiktas & Hasan Sarptas, 2022. "A Review on Sewage Sludge Valorization via Hydrothermal Carbonization and Applications for Circular Economy," Circular Economy and Sustainability,, Springer.
    17. Yan, Shuo & Xia, Dehong & Zhang, Xinru & Liu, Xiangjun, 2022. "Synergistic mechanism of enhanced biocrude production during hydrothermal co-liquefaction of biomass model components: A molecular dynamics simulation," Energy, Elsevier, vol. 255(C).
    18. Jun Sheng Teh & Yew Heng Teoh & Heoy Geok How & Thanh Danh Le & Yeoh Jun Jie Jason & Huu Tho Nguyen & Dong Lin Loo, 2021. "The Potential of Sustainable Biomass Producer Gas as a Waste-to-Energy Alternative in Malaysia," Sustainability, MDPI, vol. 13(7), pages 1-31, April.
    19. Genel, Salih & Durak, Halil & Durak, Emre Demirer & Güneş, Hasret & Genel, Yaşar, 2023. "Hydrothermal liquefaction of biomass with molybdenum, aluminum, cobalt metal powder catalysts and evaluation of wastewater by fungus cultivation," Renewable Energy, Elsevier, vol. 203(C), pages 20-32.
    20. Primaz, Carmem T. & Ribes-Greus, Amparo & Jacques, Rosângela A., 2021. "Valorization of cotton residues for production of bio-oil and engineered biochar," Energy, Elsevier, vol. 235(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:12:y:2020:i:12:p:5100-:d:375102. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.