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Prioritization of Physical Assets for Maintenance and Production Sustainability

Author

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  • Orlando Durán

    (Mechanical Engineering School, Pontificia Universidad Católica de Valparaíso, Quilpue CP 2430000, Chile)

  • Paulo Andrés Durán

    (Universidad Tecnológica de Chile INACAP, Valparaiso CP 2340000, Chile)

Abstract

Maintenance is one of the main drivers for ensuring the sustainability of manufacturing in capital-intensive production systems. However, in many cases, as a result of budgetary constraints, it is necessary to select which machines will be subject to maintenance actions on the basis of a list of priorities. Traditionally, such prioritization decisions are made using techniques which, in general, do not consider the systemic impact of maintenance actions. This paper is focused at the definition of a novel graphical technique for physical assets prioritization. This technique is aimed at establishing maintenance priorities considering the impact on the overall throughput of the production system. Due to the fact that the proposed technique is based on the well-known Overall Equipment Effectiveness (OEE) index, its use is not only limited to measuring the effects of maintenance decisions and actions (availability), but also to operational implications (productivity and utilization). The results could be displayed graphically, which makes it particularly useful and manageable for different types of users. The methodology is illustrated though an example based on a comminution plant from the copper mine industry. It is evident how the proposed technique facilitates business-oriented and economic sustainability focused decisions.

Suggested Citation

  • Orlando Durán & Paulo Andrés Durán, 2019. "Prioritization of Physical Assets for Maintenance and Production Sustainability," Sustainability, MDPI, vol. 11(16), pages 1-17, August.
    • Handle: RePEc:gam:jsusta:v:11:y:2019:i:16:p:4296-:d:255964
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    References listed on IDEAS

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    4. Rosario Domingo & Sergio Aguado, 2015. "Overall Environmental Equipment Effectiveness as a Metric of a Lean and Green Manufacturing System," Sustainability, MDPI, vol. 7(7), pages 1-17, July.
    5. Ibrahim H. Garbie, 2015. "Integrating sustainability assessments in manufacturing enterprises: a framework approach," International Journal of Industrial and Systems Engineering, Inderscience Enterprises Ltd, vol. 20(3), pages 343-368.
    6. Orlando Durán & Andrea Capaldo & Paulo Andrés Duran Acevedo, 2018. "Sustainable Overall Throughputability Effectiveness (S.O.T.E.) as a Metric for Production Systems," Sustainability, MDPI, vol. 10(2), pages 1-15, January.
    7. Ibrahim H. Garbie, 2016. "Sustainable development index on macro-level in industrial estates and specialised sectors," International Journal of Industrial and Systems Engineering, Inderscience Enterprises Ltd, vol. 24(3), pages 384-421.
    8. Poorya Ghafoorpoor Yazdi & Aydin Azizi & Majid Hashemipour, 2018. "An Empirical Investigation of the Relationship between Overall Equipment Efficiency (OEE) and Manufacturing Sustainability in Industry 4.0 with Time Study Approach," Sustainability, MDPI, vol. 10(9), pages 1-28, August.
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    1. Alberuni Aziz & Subrata Talapatra & H. M. Belal, 2024. "Improving Equipment Effectiveness through Visual Stream Mapping: Some Exploratory Research Findings in the Ready-Made Garment (RMG) Sector," Global Journal of Flexible Systems Management, Springer;Global Institute of Flexible Systems Management, vol. 25(2), pages 303-324, June.

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