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An Innovative Approach to Enhancing the Sustainable Development of Japanese Automobile Suppliers

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  • Chia-Nan Wang

    (Department of Industrial Engineering and Management, National Kaohsiung University of Applied Sciences, No. 415 Chien Kung Road, Sanmin District, Kaohsiung City 80778, Taiwan)

  • Ying-Fang Huang

    (Department of Industrial Engineering and Management, National Kaohsiung University of Applied Sciences, No. 415 Chien Kung Road, Sanmin District, Kaohsiung City 80778, Taiwan)

  • Thi-Nham Le

    (Department of Industrial Engineering and Management, National Kaohsiung University of Applied Sciences, No. 415 Chien Kung Road, Sanmin District, Kaohsiung City 80778, Taiwan)

  • Thanh-Tuan Ta

    (Foxconn Electronics Inc., Bac Ninh Province 790000, Vietnam)

Abstract

The Japanese automobile industry has been hit sharply by the economic downturn of recent decades. The rise in costs and decline in sales have led to serious problems in the auto industry. In order to address these issues, most companies engage in downsizing and redesigning production operations. It is crucial to investigate the time wasted by replacing assembly boards occurring in manufacturing lines. Therefore, the aim of this study was to provide an integrated approach, Teoriya Resheniya Izobreatatelskih Zadatch (TRIZ), to providing efficient solutions for the automobile industry. The first step of this methodology is to detail the technical problems using the Function and Attribute Analysis (FAA) model. Secondly, a contradiction matrix and the inventive principle were applied to find the solutions. In this study, an auto part supplier named Sumi-Hanel located in Hanoi, Vietnam, was taken as a case study; the empirical results showed that waste time had been reduced to 67%, nearly 8400 square meters was saved, and a 20% cost reduction was achieved by reusing old frames. The research proves that the combination of TRIZ and lean manufacturing successfully increases production performance and reduces waste due to technological advancements.

Suggested Citation

  • Chia-Nan Wang & Ying-Fang Huang & Thi-Nham Le & Thanh-Tuan Ta, 2016. "An Innovative Approach to Enhancing the Sustainable Development of Japanese Automobile Suppliers," Sustainability, MDPI, vol. 8(5), pages 1-19, April.
    • Handle: RePEc:gam:jsusta:v:8:y:2016:i:5:p:420-:d:69151
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    References listed on IDEAS

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    1. Lin Wu & Nachiappan Subramanian & Muhammad D. Abdulrahman & Chang Liu & Kee-hung Lai & Kulwant S. Pawar, 2015. "The Impact of Integrated Practices of Lean, Green, and Social Management Systems on Firm Sustainability Performance—Evidence from Chinese Fashion Auto-Parts Suppliers," Sustainability, MDPI, vol. 7(4), pages 1-21, March.
    2. Tom Donnelly & Clive Collis & Jason Begley, 2010. "Towards sustainable growth in the Chinese automotive industry: internal and external obstacles and comparative lessons," International Journal of Automotive Technology and Management, Inderscience Enterprises Ltd, vol. 10(2/3), pages 289-304.
    3. Rosario Domingo & Sergio Aguado, 2015. "Overall Environmental Equipment Effectiveness as a Metric of a Lean and Green Manufacturing System," Sustainability, MDPI, vol. 7(7), pages 1-17, July.
    4. Chia-Nan Wang & Xuan-Tho Nguyen & Yen-Hui Wang, 2016. "Automobile Industry Strategic Alliance Partner Selection: The Application of a Hybrid DEA and Grey Theory Model," Sustainability, MDPI, vol. 8(2), pages 1-18, February.
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    Cited by:

    1. Toly Chen, 2016. "Competitive and Sustainable Manufacturing in the Age of Globalization," Sustainability, MDPI, vol. 9(1), pages 1-5, December.
    2. Zhexuan Zhou & Yajie Dou & Jianbin Sun & Jiang Jiang & Yuejin Tan, 2017. "Sustainable Production Line Evaluation Based on Evidential Reasoning," Sustainability, MDPI, vol. 9(10), pages 1-14, October.
    3. Wenwen Zhu & Zhiqiang Wang, 2018. "The Collaborative Networks and Thematic Trends of Research on Purchasing and Supply Management for Environmental Sustainability: A Bibliometric Review," Sustainability, MDPI, vol. 10(5), pages 1-28, May.
    4. László Péter Pusztai & Lajos Nagy & István Budai, 2023. "A Risk Management Framework for Industry 4.0 Environment," Sustainability, MDPI, vol. 15(2), pages 1-19, January.

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