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Improved Differential Evolution Algorithm for Slab Allocation and Hot-Rolling Scheduling Integration Problem

Author

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  • Lulu Song

    (National Frontiers Science Center for Industrial Intelligence and Systems Optimization, Northeastern University, Shenyang 110819, China
    Key Laboratory of Data Analytics and Optimization for Smart Industry (Northeastern University), Ministry of Education, Shenyang 110819, China)

  • Ying Meng

    (National Frontiers Science Center for Industrial Intelligence and Systems Optimization, Northeastern University, Shenyang 110819, China)

  • Qingxin Guo

    (National Frontiers Science Center for Industrial Intelligence and Systems Optimization, Northeastern University, Shenyang 110819, China
    Liaoning Engineering Laboratory of Data Analytics and Optimization for Smart Industry, Shenyang 110819, China
    Liaoning Key Laboratory of Manufacturing System and Logistics Optimization, Shenyang 110819, China)

  • Xinchang Gong

    (Huawei Technologies Company Limited, Beijing 100080, China)

Abstract

To reduce logistics scheduling costs and energy consumption, this paper studies the slab allocation and hot-rolling scheduling integrated optimization problem that arises in practical iron and steel enterprises. In this problem, slabs are first allocated to orders and then sent to heating furnaces for heating; then, they are sent to a hot-rolling mill for rolling. A 0–1 integer programming model is established to minimize the attribute difference in the allocation cost between slabs and orders, the switching cost of hot-rolling processing, and waiting times after slabs reach rolling mills. Given the problem’s characteristics, an improved differential evolution algorithm using a real-number coding method is designed to solve it. Three different heuristic algorithms are proposed to improve the quality of solutions in the initial population. Multiple parent individuals participate in the mutation operation, which increases the population diversity and prevents the algorithm from falling into the local optimum prematurely. Experiments on 14 sets of real production data from a large domestic iron and steel plant show that our improved differential evolution algorithm generates significantly better solutions in a reasonable amount of time compared with CPLEX, the simulated artificial method, and the classical differential evolution algorithm, and it can be used by practitioners.

Suggested Citation

  • Lulu Song & Ying Meng & Qingxin Guo & Xinchang Gong, 2023. "Improved Differential Evolution Algorithm for Slab Allocation and Hot-Rolling Scheduling Integration Problem," Mathematics, MDPI, vol. 11(9), pages 1-19, April.
  • Handle: RePEc:gam:jmathe:v:11:y:2023:i:9:p:2050-:d:1133243
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    References listed on IDEAS

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    1. Wanzhe Hu & Zhong Zheng & Xiaoqiang Gao & Panos M. Pardalos, 2019. "An improved method for the hot strip mill production scheduling problem," International Journal of Production Research, Taylor & Francis Journals, vol. 57(10), pages 3238-3254, May.
    2. Tang, Lixin & Liu, Jiyin & Rong, Aiying & Yang, Zihou, 2000. "A multiple traveling salesman problem model for hot rolling scheduling in Shanghai Baoshan Iron & Steel Complex," European Journal of Operational Research, Elsevier, vol. 124(2), pages 267-282, July.
    3. Fuqing Zhao & Zhongshi Shao & Junbiao Wang & Chuck Zhang, 2016. "A hybrid differential evolution and estimation of distribution algorithm based on neighbourhood search for job shop scheduling problems," International Journal of Production Research, Taylor & Francis Journals, vol. 54(4), pages 1039-1060, February.
    4. Karen Puttkammer & Matthias G. Wichmann & Thomas S. Spengler, 2016. "A GRASP heuristic for the hot strip mill scheduling problem under consideration of energy consumption," Journal of Business Economics, Springer, vol. 86(5), pages 537-573, July.
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