IDEAS home Printed from https://ideas.repec.org/a/gam/jmathe/v11y2023i3p621-d1047345.html
   My bibliography  Save this article

Mathematical Model Assisted Six-Sigma Approach for Reducing the Logistics Costs of a Pipe Manufacturing Company: A Novel Experimental Approach

Author

Listed:
  • Âli Yurdun Orbak

    (Department of Industrial Engineering, Bursa Uludag University, Gorukle, Bursa 16059, Turkey)

  • Metin Küçük

    (Graduate School of Applied Science, Bursa Uludag University, Gorukle, Bursa 16059, Turkey
    Quality Engineer & Customer Representative, Bosch GmbH, Bursa 16159, Turkey)

  • Mehmet Akansel

    (Department of Industrial Engineering, Bursa Uludag University, Gorukle, Bursa 16059, Turkey)

  • Shubham Sharma

    (Department of Mechanical Engineering, University Centre for Research and Development, Chandigarh University, Punjab 140413, India
    School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, China)

  • Changhe Li

    (School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, China)

  • Raman Kumar

    (Department of Mechanical and Production Engineering, Guru Nanak Dev Engineering College, Ludhiana 141006, India)

  • Sunpreet Singh

    (Department of Mechanical Engineering, University Centre for Research and Development, Chandigarh University, Punjab 140413, India
    Department of Mechanical Engineering, National University of Singapore, Singapore 119077, Singapore)

  • Gianpaolo Di Bona

    (Department of Civil and Industrial Engineering, University of Cassino and Southern Lazio, 03043 Cassino, Italy)

Abstract

This research addresses and analyzes the results of a six-sigma approach used to optimize the logistics costs of a pipe manufacturing company. Two mathematical models are developed for containers to control the company’s logistics. The Mathematical Programming Language (MPL) software is used to generate and solve these models. The results verify that the proposed mathematical models result in the company’s logistics improvement, especially in the DMAIC (define, measure, analyze, improve, and control) cycle by providing flexibility in choosing the most appropriate containers for logistics.

Suggested Citation

  • Âli Yurdun Orbak & Metin Küçük & Mehmet Akansel & Shubham Sharma & Changhe Li & Raman Kumar & Sunpreet Singh & Gianpaolo Di Bona, 2023. "Mathematical Model Assisted Six-Sigma Approach for Reducing the Logistics Costs of a Pipe Manufacturing Company: A Novel Experimental Approach," Mathematics, MDPI, vol. 11(3), pages 1-18, January.
  • Handle: RePEc:gam:jmathe:v:11:y:2023:i:3:p:621-:d:1047345
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2227-7390/11/3/621/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2227-7390/11/3/621/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Chen, C. S. & Lee, S. M. & Shen, Q. S., 1995. "An analytical model for the container loading problem," European Journal of Operational Research, Elsevier, vol. 80(1), pages 68-76, January.
    2. Ozlem Ergun & Gultekin Kuyzu & Martin Savelsbergh, 2007. "Reducing Truckload Transportation Costs Through Collaboration," Transportation Science, INFORMS, vol. 41(2), pages 206-221, May.
    3. Varun Tripathi & Somnath Chattopadhyaya & Alok Kumar Mukhopadhyay & Shubham Sharma & Changhe Li & Gianpaolo Di Bona, 2022. "A Sustainable Methodology Using Lean and Smart Manufacturing for the Cleaner Production of Shop Floor Management in Industry 4.0," Mathematics, MDPI, vol. 10(3), pages 1-23, January.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Gansterer, Margaretha & Hartl, Richard F. & Sörensen, Kenneth, 2020. "Pushing frontiers in auction-based transport collaborations," Omega, Elsevier, vol. 94(C).
    2. Bonet Filella, Guillem & Trivella, Alessio & Corman, Francesco, 2023. "Modeling soft unloading constraints in the multi-drop container loading problem," European Journal of Operational Research, Elsevier, vol. 308(1), pages 336-352.
    3. Zhen, Lu, 2016. "Modeling of yard congestion and optimization of yard template in container ports," Transportation Research Part B: Methodological, Elsevier, vol. 90(C), pages 83-104.
    4. Bortfeldt, Andreas & Wäscher, Gerhard, 2013. "Constraints in container loading – A state-of-the-art review," European Journal of Operational Research, Elsevier, vol. 229(1), pages 1-20.
    5. Manuel V. C. Vieira & Margarida Carvalho, 2023. "Lexicographic optimization for the multi-container loading problem with open dimensions for a shoe manufacturer," 4OR, Springer, vol. 21(3), pages 491-512, September.
    6. Zolfagharinia, Hossein & Haughton, Michael, 2018. "The importance of considering non-linear layover and delay costs for local truckers," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 109(C), pages 331-355.
    7. Polyakovskiy, Sergey & M’Hallah, Rym, 2018. "A hybrid feasibility constraints-guided search to the two-dimensional bin packing problem with due dates," European Journal of Operational Research, Elsevier, vol. 266(3), pages 819-839.
    8. Fernández, Elena & Roca-Riu, Mireia & Speranza, M. Grazia, 2018. "The Shared Customer Collaboration Vehicle Routing Problem," European Journal of Operational Research, Elsevier, vol. 265(3), pages 1078-1093.
    9. Iori, Manuel & de Lima, Vinícius L. & Martello, Silvano & Miyazawa, Flávio K. & Monaci, Michele, 2021. "Exact solution techniques for two-dimensional cutting and packing," European Journal of Operational Research, Elsevier, vol. 289(2), pages 399-415.
    10. Nassim Mrabti & Nadia Hamani & Laurent Delahoche, 2022. "A Comprehensive Literature Review on Sustainable Horizontal Collaboration," Sustainability, MDPI, vol. 14(18), pages 1-38, September.
    11. Lins, Lauro & Lins, Sostenes & Morabito, Reinaldo, 2002. "An n-tet graph approach for non-guillotine packings of n-dimensional boxes into an n-container," European Journal of Operational Research, Elsevier, vol. 141(2), pages 421-439, September.
    12. Lai, Minghui & Cai, Xiaoqiang & Hu, Qian, 2017. "An iterative auction for carrier collaboration in truckload pickup and delivery," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 107(C), pages 60-80.
    13. Romero-Silva, Rodrigo & Mujica Mota, Miguel, 2022. "Trade-offs in the landside operations of air cargo hubs: Horizontal cooperation and shipment consolidation policies considering capacitated nodes," Journal of Air Transport Management, Elsevier, vol. 103(C).
    14. VANOVERMEIRE, Christine & CUERVO, Daniel Palhazi & SÖRENSEN, Kenneth, 2013. "Estimating collaborative profits under varying partner characteristics and strategies," Working Papers 2013031, University of Antwerp, Faculty of Business and Economics.
    15. Giorgio Fasano, 2013. "A global optimization point of view to handle non-standard object packing problems," Journal of Global Optimization, Springer, vol. 55(2), pages 279-299, February.
    16. Lim, Andrew & Ma, Hong & Qiu, Chaoyang & Zhu, Wenbin, 2013. "The single container loading problem with axle weight constraints," International Journal of Production Economics, Elsevier, vol. 144(1), pages 358-369.
    17. R. Jothi Basu & Nachiappan Subramanian & Angappa Gunasekaran & P. L. K. Palaniappan, 2017. "Influence of non-price and environmental sustainability factors on truckload procurement process," Annals of Operations Research, Springer, vol. 250(2), pages 363-388, March.
    18. Lotte Verdonck & Katrien Ramaekers & Benoît Depaire & An Caris & Gerrit K. Janssens, 2019. "Analysing the Effect of Partner Characteristics on the Performance of Horizontal Carrier Collaborations," Networks and Spatial Economics, Springer, vol. 19(2), pages 583-609, June.
    19. Arslan, Okan & Archetti, Claudia & Jabali, Ola & Laporte, Gilbert & Grazia Speranza, Maria, 2020. "Minimum cost network design in strategic alliances," Omega, Elsevier, vol. 96(C).
    20. Lodi, Andrea & Martello, Silvano & Monaci, Michele, 2002. "Two-dimensional packing problems: A survey," European Journal of Operational Research, Elsevier, vol. 141(2), pages 241-252, September.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jmathe:v:11:y:2023:i:3:p:621-:d:1047345. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.