Machine Learning and Multilayer Perceptron-Based Customized Predictive Models for Individual Processes in Food Factories

A factory energy management system, based on information and communication technology, facilitates efficient energy management using the real-time monitoring, analyzing, and controlling of the energy consumption of a factory. However, traditional food processing plants use basic control systems that cannot analyze energy consumption for each phase of processing. This makes it difficult to identify usage patterns for individual operations. This study identifies steam energy consumption patterns across four stages of food processing. Additionally, it proposes a customized predictive model employing four machine learning algorithms—linear regression, decision tree, random forest, and k-nearest neighbor—as well as two deep learning algorithms: long short-term memory and multi-layer perceptron. The enhanced multi-layer perceptron model achieved a high performance, with a coefficient of determination (R 2 ) of 0.9418, a coefficient of variation of root mean square error (CVRMSE) of 9.49%, and a relative accuracy of 93.28%. The results of this study demonstrate that straightforward data and models can accurately predict steam energy consumption for individual processes. These findings suggest that a customized predictive model, tailored to the energy consumption characteristics of each process, can offer precise energy operation guidance for food manufacturers, thereby improving energy efficiency and reducing consumption.