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The Influence of Protective Coatings on High-Temperature Corrosion under Biomass Ash Deposits

Author

Listed:
  • Anna Maciejczyk

    (SHI FW Energia Fakop Sp. z o.o., 41-200 Sosnowiec, Poland
    Doctoral School, Silesian University of Technology, 44-100 Gliwice, Poland)

  • Izabella Maj

    (Department of Power Engineering and Turbomachinery, Faculty of Energy and Environmental Engineering, Silesian University of Technology, 44-100 Gliwice, Poland)

  • Szymon Ciukaj

    (Sumitomo SHI FW Energia Polska Sp. z o.o., 41-200 Sosnowiec, Poland)

  • Bartłomiej Hernik

    (Department of Power Engineering and Turbomachinery, Faculty of Energy and Environmental Engineering, Silesian University of Technology, 44-100 Gliwice, Poland)

  • Arkadiusz Osuch

    (SHI FW Energia Fakop Sp. z o.o., 41-200 Sosnowiec, Poland)

Abstract

The presented research determined the performance of the protective coatings against the corrosion process under biomass and refuse-derived fuel (RDF) ash deposits. High-temperature corrosion tests were performed on steel grades intended for use in the fabrication of pressure parts working in elevated temperatures such as superheaters in power boilers. Two steel grades were investigated, P235GH and 16Mo3, and two protective coatings were applied, Inconel 625 and Alloy 310. The samples were sourced from the industrial boiler manufacturing company. The samples were exposed to two ashes originating from biofuels and one ash originating from RDF for comparison, all collected from Polish heat plants and power plants. Exposures were carried out in an oxidizing atmosphere for a maximum time of 504 h. The test temperatures of 480, 520, and 580 °C simulated superheater conditions of biofuel- and waste-fired power boilers. The corrosion kinetics were determined by weight change measurements conducted after 24, 168, and 504 h of the exposure. Regardless of the exposure temperature and the type of ash under which the samples were investigated, the use of 2.0 mm thick protective coatings resulted in smaller increases in the weight of the tested coupons which proves that alloy coatings give measurable results and are good remedies for chlorine-induced corrosion.

Suggested Citation

  • Anna Maciejczyk & Izabella Maj & Szymon Ciukaj & Bartłomiej Hernik & Arkadiusz Osuch, 2023. "The Influence of Protective Coatings on High-Temperature Corrosion under Biomass Ash Deposits," Energies, MDPI, vol. 16(21), pages 1-16, October.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:21:p:7221-:d:1265929
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    References listed on IDEAS

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    1. Piotr Duda & Łukasz Felkowski, 2023. "Negative Impact of Thermal Loads on Pressure and Non-Pressure Boiler Parts," Energies, MDPI, vol. 16(15), pages 1-9, August.
    2. Sandberg, Jan & Karlsson, Christer & Fdhila, Rebei Bel, 2011. "A 7Â year long measurement period investigating the correlation of corrosion, deposit and fuel in a biomass fired circulated fluidized bed boiler," Applied Energy, Elsevier, vol. 88(1), pages 99-110, January.
    3. Mlonka-Mędrala, Agata & Gołombek, Klaudiusz & Buk, Paulina & Cieślik, Ewelina & Nowak, Wojciech, 2019. "The influence of KCl on biomass ash melting behaviour and high-temperature corrosion of low-alloy steel," Energy, Elsevier, vol. 188(C).
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