IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v14y2021i13p3839-d582421.html
   My bibliography  Save this article

Heat Integration of an Industrial Unit for the Ethylbenzene Production

Author

Listed:
  • Leonid M. Ulyev

    (Department of Science and Engineering, RusEnergoProject LLC, Volokolamsk Highway 2, 125080 Moscow, Russia)

  • Maksim V. Kanischev

    (Department of Science and Engineering, RusEnergoProject LLC, Volokolamsk Highway 2, 125080 Moscow, Russia
    Department of Logistics and Economic Informatics, D. Mendeleev University of Chemical Technology of Russia, 125047 Moscow, Russia)

  • Roman E. Chibisov

    (Department of Science and Engineering, RusEnergoProject LLC, Volokolamsk Highway 2, 125080 Moscow, Russia
    Department of Logistics and Economic Informatics, D. Mendeleev University of Chemical Technology of Russia, 125047 Moscow, Russia)

  • Mikhail A. Vasilyev

    (Department of Science and Engineering, RusEnergoProject LLC, Volokolamsk Highway 2, 125080 Moscow, Russia)

Abstract

This paper presents both the results of a study of the existing heat exchanger network (HEN) of an industrial unit for ethylbenzene (EB) production by the alkylation of benzene with ethylene, and an analysis of four different HEN retrofit projects carried out using process integration methods. The project of modernization of HEN was carried out using classical methods of Pinch analysis. For this case, the value of Δ T min is determined, which is limited by the technological conditions of the process. Additionally, two different heat pump ( HP ) integration options and the joint retrofit Pinch project with HP integration are under consideration. The economic analysis of each of the projects was carried out. It is shown that the best results will be obtained when implementing the joint project. As a result, steam consumption will be reduced by 34% and carbon dioxide emissions will be decreased by the same amount.

Suggested Citation

  • Leonid M. Ulyev & Maksim V. Kanischev & Roman E. Chibisov & Mikhail A. Vasilyev, 2021. "Heat Integration of an Industrial Unit for the Ethylbenzene Production," Energies, MDPI, vol. 14(13), pages 1-18, June.
  • Handle: RePEc:gam:jeners:v:14:y:2021:i:13:p:3839-:d:582421
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/14/13/3839/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/14/13/3839/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Yang, Minbo & Li, Ting & Feng, Xiao & Wang, Yufei, 2020. "A simulation-based targeting method for heat pump placements in heat exchanger networks," Energy, Elsevier, vol. 203(C).
    2. Kapustenko, Petro O. & Ulyev, Leonid M. & Boldyryev, Stanislav A. & Garev, Andrey O., 2008. "Integration of a heat pump into the heat supply system of a cheese production plant," Energy, Elsevier, vol. 33(6), pages 882-889.
    3. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    4. Limei Gai & Petar Sabev Varbanov & Timothy Gordon Walmsley & Jiří Jaromír Klemeš, 2020. "Critical Analysis of Process Integration Options for Joule-Cycle and Conventional Heat Pumps," Energies, MDPI, vol. 13(3), pages 1-25, February.
    5. Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Zeng, Min & Liang, Yongtu, 2021. "Heat Exchanger Network synthesis considering prohibited and restricted matches," Energy, Elsevier, vol. 225(C).
    6. Schlosser, F. & Jesper, M. & Vogelsang, J. & Walmsley, T.G. & Arpagaus, C. & Hesselbach, J., 2020. "Large-scale heat pumps: Applications, performance, economic feasibility and industrial integration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Qiliang Ye & Jiang Zeng & Yuan Li & Peiqing Yuan & Fuchen Wang, 2022. "Heat Integration for Phenols and Ammonia Recovery Process of Coal Gasification Wastewater Considering Optimization of Process Parameters," Energies, MDPI, vol. 15(23), pages 1-17, December.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Florian Schlosser & Heinrich Wiebe & Timothy G. Walmsley & Martin J. Atkins & Michael R. W. Walmsley & Jens Hesselbach, 2020. "Heat Pump Bridge Analysis Using the Modified Energy Transfer Diagram," Energies, MDPI, vol. 14(1), pages 1-24, December.
    2. Schlosser, F. & Jesper, M. & Vogelsang, J. & Walmsley, T.G. & Arpagaus, C. & Hesselbach, J., 2020. "Large-scale heat pumps: Applications, performance, economic feasibility and industrial integration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    3. Walden, Jasper V.M. & Wellig, Beat & Stathopoulos, Panagiotis, 2023. "Heat pump integration in non-continuous industrial processes by Dynamic Pinch Analysis Targeting," Applied Energy, Elsevier, vol. 352(C).
    4. Lincoln, Benjamin James & Kong, Lana & Pineda, Alyssa Mae & Walmsley, Timothy Gordon, 2022. "Process integration and electrification for efficient milk evaporation systems," Energy, Elsevier, vol. 258(C).
    5. Yee Van Fan & Zorka Novak Pintarič & Jiří Jaromír Klemeš, 2020. "Emerging Tools for Energy System Design Increasing Economic and Environmental Sustainability," Energies, MDPI, vol. 13(16), pages 1-25, August.
    6. Walmsley, Timothy Gordon & Philipp, Matthias & Picón-Núñez, Martín & Meschede, Henning & Taylor, Matthew Thomas & Schlosser, Florian & Atkins, Martin John, 2023. "Hybrid renewable energy utility systems for industrial sites: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 188(C).
    7. Adamson, Keri-Marie & Walmsley, Timothy Gordon & Carson, James K. & Chen, Qun & Schlosser, Florian & Kong, Lana & Cleland, Donald John, 2022. "High-temperature and transcritical heat pump cycles and advancements: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    8. Tan, R.R. & Aviso, K.B. & Ng, D.K.S., 2019. "Optimization models for financing innovations in green energy technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 113(C), pages 1-1.
    9. Nayak-Luke, Richard & Bañares-Alcántara, René & Collier, Sam, 2021. "Quantifying network flexibility requirements in terms of energy storage," Renewable Energy, Elsevier, vol. 167(C), pages 869-882.
    10. Olga Arsenyeva & Leonid Tovazhnyanskyy & Petro Kapustenko & Jiří Jaromír Klemeš & Petar Sabev Varbanov, 2023. "Review of Developments in Plate Heat Exchanger Heat Transfer Enhancement for Single-Phase Applications in Process Industries," Energies, MDPI, vol. 16(13), pages 1-28, June.
    11. Xu, Jiacheng & Liang, Yingzong & Luo, Xianglong & Chen, Jianyong & Yang, Zhi & Chen, Ying, 2023. "Towards cost-effective osmotic power harnessing: Mass exchanger network synthesis for multi-stream pressure-retarded osmosis systems," Applied Energy, Elsevier, vol. 330(PA).
    12. Karakaya, Ahmet & Özilgen, Mustafa, 2011. "Energy utilization and carbon dioxide emission in the fresh, paste, whole-peeled, diced, and juiced tomato production processes," Energy, Elsevier, vol. 36(8), pages 5101-5110.
    13. Abdelouadoud, Yasmina & Lucas, Edward & Krummenacher, Pierre & Olsen, Donald & Wellig, Beat, 2019. "Batch process heat storage integration: A simple and effective graphical approach," Energy, Elsevier, vol. 185(C), pages 804-818.
    14. Kang, Lixia & Liu, Yongzhong, 2015. "Multi-objective optimization on a heat exchanger network retrofit with a heat pump and analysis of CO2 emissions control," Applied Energy, Elsevier, vol. 154(C), pages 696-708.
    15. Lee, Ming Kwee & Hashim, Haslenda & Ho, Wai Shin & Muis, Zarina Ab & Yunus, Nor Alafiza & Xu, Huijin, 2020. "Integrated spatial and pinch analysis of optimal industrial energy supply mix with consideration of BioCNG derived from palm oil mill effluent," Energy, Elsevier, vol. 209(C).
    16. Yong, Wen Ni & Liew, Peng Yen & Woon, Kok Sin & Wan Alwi, Sharifah Rafidah & Klemeš, Jiří Jaromír, 2021. "A pinch-based multi-energy targeting framework for combined chilling heating power microgrid of urban-industrial symbiosis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    17. Tan, Zhimin & Feng, Xiao & Wang, Yufei, 2021. "Performance comparison of different heat pumps in low-temperature waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 152(C).
    18. Martínez-Rodríguez, Guillermo & Fuentes-Silva, Amanda L. & Velázquez-Torres, Daniel & Picón-Núñez, Martín, 2022. "Comprehensive solar thermal integration for industrial processes," Energy, Elsevier, vol. 239(PD).
    19. Arsenyeva, Olga P. & Tovazhnyansky, Leonid L. & Kapustenko, Petro O. & Khavin, Gennadiy L., 2011. "Optimal design of plate-and-frame heat exchangers for efficient heat recovery in process industries," Energy, Elsevier, vol. 36(8), pages 4588-4598.
    20. Low, Elaine & Huang, Si-Min & Yang, Minlin & Show, Pau Loke & Law, Chung Lim, 2021. "Design of cascade analysis for renewable and waste heat recovery in a solar thermal regeneration unit of a liquid desiccant dehumidification system," Energy, Elsevier, vol. 235(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:14:y:2021:i:13:p:3839-:d:582421. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.