IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v13y2020i21p5553-d433587.html
   My bibliography  Save this article

Application of Industry 4.0 to the Product Development Process in Project-Type Production

Author

Listed:
  • Wieslaw Urban

    (Faculty of Engineering Management, Bialystok University of Technology, Wiejska 45A, 15-351 Bialystok, Poland)

  • Krzysztof Łukaszewicz

    (Faculty of Engineering Management, Bialystok University of Technology, Wiejska 45A, 15-351 Bialystok, Poland)

  • Elżbieta Krawczyk-Dembicka

    (Faculty of Engineering Management, Bialystok University of Technology, Wiejska 45A, 15-351 Bialystok, Poland)

Abstract

Currently, the concept of Industry 4.0 (I4.0) is reaching most companies by changing the characteristics of their production systems. The aim of this study was to determine the possibilities of applying I4.0 concepts and tools to the product development process in a small- to medium-sized enterprise (SME)—a food processing technology supplier that offers individually tailored solutions. The study employs the case study methodology along with conceptual studies. Based on the available I4.0 concepts/technologies, the areas of the process that could be improved were identified. The study concludes with proposing several modifications in the process in the context of I4.0. Some of the process stages can be shortened by implementing I4.0 tools. It was found that the length of the process can be shortened from 36 to 26 months, and possible gains also include energy savings. Technological tools, referred to as augmented/virtual reality, along with simulations and virtual manufacturing, seem to have particular applicability. The energy savings estimation emerged as a check gate evaluating if technological implementations are justified. Directions for further research with reference to I4.0 and studied processes are determined.

Suggested Citation

  • Wieslaw Urban & Krzysztof Łukaszewicz & Elżbieta Krawczyk-Dembicka, 2020. "Application of Industry 4.0 to the Product Development Process in Project-Type Production," Energies, MDPI, vol. 13(21), pages 1-20, October.
    • Handle: RePEc:gam:jeners:v:13:y:2020:i:21:p:5553-:d:433587
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/13/21/5553/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/13/21/5553/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Roberto Rocca & Paolo Rosa & Claudio Sassanelli & Luca Fumagalli & Sergio Terzi, 2020. "Integrating Virtual Reality and Digital Twin in Circular Economy Practices: A Laboratory Application Case," Sustainability, MDPI, vol. 12(6), pages 1-27, March.
    2. Riccardo Brozzi & David Forti & Erwin Rauch & Dominik T. Matt, 2020. "The Advantages of Industry 4.0 Applications for Sustainability: Results from a Sample of Manufacturing Companies," Sustainability, MDPI, vol. 12(9), pages 1-19, May.
    3. Cooper, Robert G., 1990. "Stage-gate systems: A new tool for managing new products," Business Horizons, Elsevier, vol. 33(3), pages 44-54.
    4. Michael Short & Sergio Rodriguez & Richard Charlesworth & Tracey Crosbie & Nashwan Dawood, 2019. "Optimal Dispatch of Aggregated HVAC Units for Demand Response: An Industry 4.0 Approach," Energies, MDPI, vol. 12(22), pages 1-20, November.
    5. Dalenogare, Lucas Santos & Benitez, Guilherme Brittes & Ayala, Néstor Fabián & Frank, Alejandro Germán, 2018. "The expected contribution of Industry 4.0 technologies for industrial performance," International Journal of Production Economics, Elsevier, vol. 204(C), pages 383-394.
    6. Ali Raza & Lobna Haouari & Margherita Pero & Nabil Absi, 2018. "Impacts of Industry 4.0 on the Specific Case of Mass Customization Through Modeling and Simulation Approach," Springer Proceedings in Business and Economics, in: Stephan Hankammer & Kjeld Nielsen & Frank T. Piller & Günther Schuh & Ning Wang (ed.), Customization 4.0, pages 217-234, Springer.
    7. Kai Ding & Pingyu Jiang & Mei Zheng, 2017. "Environmental and economic sustainability-aware resource service scheduling for industrial product service systems," Journal of Intelligent Manufacturing, Springer, vol. 28(6), pages 1303-1316, August.
    8. Muhammad Imran & Waseem ul Hameed & Adnan ul Haque, 2018. "Influence of Industry 4.0 on the Production and Service Sectors in Pakistan: Evidence from Textile and Logistics Industries," Social Sciences, MDPI, vol. 7(12), pages 1-21, November.
    9. Judit Nagy & Judit Oláh & Edina Erdei & Domicián Máté & József Popp, 2018. "The Role and Impact of Industry 4.0 and the Internet of Things on the Business Strategy of the Value Chain—The Case of Hungary," Sustainability, MDPI, vol. 10(10), pages 1-25, September.
    10. Yong Yin & Kathryn E. Stecke & Dongni Li, 2018. "The evolution of production systems from Industry 2.0 through Industry 4.0," International Journal of Production Research, Taylor & Francis Journals, vol. 56(1-2), pages 848-861, January.
    11. Renato Ferrero & Mario Collotta & Maria Victoria Bueno-Delgado & Hsing-Chung Chen, 2020. "Smart Management Energy Systems in Industry 4.0," Energies, MDPI, vol. 13(2), pages 1-3, January.
    12. Radosław Wolniak & Sebastian Saniuk & Sandra Grabowska & Bożena Gajdzik, 2020. "Identification of Energy Efficiency Trends in the Context of the Development of Industry 4.0 Using the Polish Steel Sector as an Example," Energies, MDPI, vol. 13(11), pages 1-16, June.
    13. Abagail McWilliams & Annaleena Parhankangas & Jason Coupet & Eric Welch & Darold T. Barnum, 2016. "Strategic Decision Making for the Triple Bottom Line," Business Strategy and the Environment, Wiley Blackwell, vol. 25(3), pages 193-204, March.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Agnieszka A. Tubis & Katarzyna Grzybowska, 2022. "In Search of Industry 4.0 and Logistics 4.0 in Small-Medium Enterprises—A State of the Art Review," Energies, MDPI, vol. 15(22), pages 1-26, November.
    2. Kitti Supchukun & Teerapong Yata & Praima Israsena Na Ayudhya & Kris Angkanaporn, 2022. "Key Success Factors for the Development of Innovative Antibiotic Replacement Products to Accelerate Growth in Broilers," Sustainability, MDPI, vol. 14(17), pages 1-16, August.
    3. Helena Bulińska-Stangrecka & Anna Bagieńska, 2021. "Culture-Based Green Workplace Practices as a Means of Conserving Energy and Other Natural Resources in the Manufacturing Sector," Energies, MDPI, vol. 14(19), pages 1-21, October.
    4. Germán Arana-Landín & Naiara Uriarte-Gallastegi & Beñat Landeta-Manzano & Iker Laskurain-Iturbe, 2023. "The Contribution of Lean Management—Industry 4.0 Technologies to Improving Energy Efficiency," Energies, MDPI, vol. 16(5), pages 1-19, February.
    5. Philbin, Simon & Viswanathan, Radhakrishnan & Telukdarie, Arnesh, 2022. "Understanding how digital transformation can enable SMEs to achieve sustainable development: A systematic literature review," Small Business International Review, Asociación Española de Contabilidad y Administración de Empresas - AECA, vol. 6(1), pages 473-473, May.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Mohammadreza Akbari & John L. Hopkins, 2022. "Digital technologies as enablers of supply chain sustainability in an emerging economy," Operations Management Research, Springer, vol. 15(3), pages 689-710, December.
    2. Christian Hoyer & Indra Gunawan & Carmen Haule Reaiche, 2020. "The Implementation of Industry 4.0 – A Systematic Literature Review of the Key Factors," Systems Research and Behavioral Science, Wiley Blackwell, vol. 37(4), pages 557-578, July.
    3. Paolo Morganti & Rosa Carolina Valdes, 2023. "The Perils of Asymmetrical Technological Changes in a Knowledge Economy with Complete Markets," Sustainability, MDPI, vol. 15(17), pages 1-17, August.
    4. Gillani, Fatima & Chatha, Kamran Ali & Sadiq Jajja, Muhammad Shakeel & Farooq, Sami, 2020. "Implementation of digital manufacturing technologies: Antecedents and consequences," International Journal of Production Economics, Elsevier, vol. 229(C).
    5. Jaroslav Vrchota & Petr Řehoř & Monika Maříková & Martin Pech, 2020. "Critical Success Factors of the Project Management in Relation to Industry 4.0 for Sustainability of Projects," Sustainability, MDPI, vol. 13(1), pages 1-19, December.
    6. Hendrik S. Birkel & Johannes W. Veile & Julian M. Müller & Evi Hartmann & Kai-Ingo Voigt, 2019. "Development of a Risk Framework for Industry 4.0 in the Context of Sustainability for Established Manufacturers," Sustainability, MDPI, vol. 11(2), pages 1-27, January.
    7. Shih-Chia Chang & Hsu-Hwa Chang & Ming-Tsang Lu, 2021. "Evaluating Industry 4.0 Technology Application in SMEs: Using a Hybrid MCDM Approach," Mathematics, MDPI, vol. 9(4), pages 1-21, February.
    8. Oduro, Stephen & De Nisco, Alessandro & Mainolfi, Giada, 2023. "Do digital technologies pay off? A meta-analytic review of the digital technologies/firm performance nexus," Technovation, Elsevier, vol. 128(C).
    9. Roland Zs. Szabo & Iva Vuksanović Herceg & Robert Hanák & Lilla Hortovanyi & Anita Romanová & Marian Mocan & Dragan Djuričin, 2020. "Industry 4.0 Implementation in B2B Companies: Cross-Country Empirical Evidence on Digital Transformation in the CEE Region," Sustainability, MDPI, vol. 12(22), pages 1-20, November.
    10. Calabrese, Armando & Costa, Roberta & Tiburzi, Luigi & Brem, Alexander, 2023. "Merging two revolutions: A human-artificial intelligence method to study how sustainability and Industry 4.0 are intertwined," Technological Forecasting and Social Change, Elsevier, vol. 188(C).
    11. Radosław Miśkiewicz & Radosław Wolniak, 2020. "Practical Application of the Industry 4.0 Concept in a Steel Company," Sustainability, MDPI, vol. 12(14), pages 1-21, July.
    12. Ewa Stawiarska & Danuta Szwajca & Mirosław Matusek & Radosław Wolniak, 2021. "Diagnosis of the Maturity Level of Implementing Industry 4.0 Solutions in Selected Functional Areas of Management of Automotive Companies in Poland," Sustainability, MDPI, vol. 13(9), pages 1-38, April.
    13. Muhammad Zafar Yaqub & Abdullah Alsabban, 2023. "Industry-4.0-Enabled Digital Transformation: Prospects, Instruments, Challenges, and Implications for Business Strategies," Sustainability, MDPI, vol. 15(11), pages 1-33, May.
    14. Joan Torrent‐Sellens & Pilar Ficapal‐Cusí & Mihaela Enache‐Zegheru, 2023. "Boosting environmental management: The mediating role of Industry 4.0 between environmental assets and economic and social firm performance," Business Strategy and the Environment, Wiley Blackwell, vol. 32(1), pages 753-768, January.
    15. Benitez, Guilherme Brittes & Ayala, Néstor Fabián & Frank, Alejandro G., 2020. "Industry 4.0 innovation ecosystems: An evolutionary perspective on value cocreation," International Journal of Production Economics, Elsevier, vol. 228(C).
    16. Culot, Giovanna & Orzes, Guido & Sartor, Marco & Nassimbeni, Guido, 2020. "The future of manufacturing: A Delphi-based scenario analysis on Industry 4.0," Technological Forecasting and Social Change, Elsevier, vol. 157(C).
    17. Piccarozzi, Michela & Silvestri, Cecilia & Aquilani, Barbara & Silvestri, Luca, 2022. "Is this a new story of the ‘Two Giants’? A systematic literature review of the relationship between industry 4.0, sustainability and its pillars," Technological Forecasting and Social Change, Elsevier, vol. 177(C).
    18. Trang Thi Pham & Tsai-Chi Kuo & Ming-Lang Tseng & Raymond R. Tan & Kimhua Tan & Denny Satria Ika & Chiuhsiang Joe Lin, 2019. "Industry 4.0 to Accelerate the Circular Economy: A Case Study of Electric Scooter Sharing," Sustainability, MDPI, vol. 11(23), pages 1-16, November.
    19. Riccardo Brozzi & David Forti & Erwin Rauch & Dominik T. Matt, 2020. "The Advantages of Industry 4.0 Applications for Sustainability: Results from a Sample of Manufacturing Companies," Sustainability, MDPI, vol. 12(9), pages 1-19, May.
    20. Mariani, Marcello & Borghi, Matteo, 2019. "Industry 4.0: A bibliometric review of its managerial intellectual structure and potential evolution in the service industries," Technological Forecasting and Social Change, Elsevier, vol. 149(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:13:y:2020:i:21:p:5553-:d:433587. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.