IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v13y2019i1p111-d301743.html
   My bibliography  Save this article

A Comprehensive Thermal and Structural Transient Analysis of a Boiler’s Steam Outlet Header by Means of a Dedicated Algorithm and FEM Simulation

Author

Listed:
  • Marcin Pilarczyk

    (Department of Energy and Process Engineering, Norwegian University of Science and Technology–NTNU, 7491 Trondheim, Norway)

  • Bohdan Węglowski

    (Department of Energy, Cracow University of Technology, Al. Jana Pawła II 37, 31-864 Kraków, Poland)

  • Lars O. Nord

    (Department of Energy and Process Engineering, Norwegian University of Science and Technology–NTNU, 7491 Trondheim, Norway)

Abstract

Increasing the share of renewables in energy markets influences the daily operation of thermal power units. High capacity power units are more frequently operated to balance power grids and, thus, steam boilers are exposed to unfavorable transient states. The aim of this work was to perform thermal and structural analyses of a boiler’s outlet steam header, with a capacity of 650∙10 3 kg/h (180 kg/s) of live steam. Based on the measured steam pressure and temperatures on the outer surface of the component, transient temperature fields were determined by means of an algorithm that allows determination of transient stress distributions on the internal and external surfaces, as well as at stress concentration regions. In parallel, a finite element method simulation was performed. A comparison of the obtained results to a finite element analysis showed satisfactory agreement. The analyses showed that the start-up time could be reduced because the total stress did not exceed the allowed values during the regular start-up of the analyzed power unit. The algorithm was efficient and easy to implement in the real control systems of the power units. The numerical approach employed in the presented algorithm also allowed for determination of the time- and place-dependent heating rate value, which can be used as input data for the control system of the power unit.

Suggested Citation

  • Marcin Pilarczyk & Bohdan Węglowski & Lars O. Nord, 2019. "A Comprehensive Thermal and Structural Transient Analysis of a Boiler’s Steam Outlet Header by Means of a Dedicated Algorithm and FEM Simulation," Energies, MDPI, vol. 13(1), pages 1-12, December.
    • Handle: RePEc:gam:jeners:v:13:y:2019:i:1:p:111-:d:301743
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/13/1/111/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/13/1/111/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Ferruzza, Davide & Kærn, Martin Ryhl & Haglind, Fredrik, 2019. "Design of header and coil steam generators for concentrating solar power applications accounting for low-cycle fatigue requirements," Applied Energy, Elsevier, vol. 236(C), pages 793-803.
    2. Taler, Jan & Zima, Wiesław & Ocłoń, Paweł & Grądziel, Sławomir & Taler, Dawid & Cebula, Artur & Jaremkiewicz, Magdalena & Korzeń, Anna & Cisek, Piotr & Kaczmarski, Karol & Majewski, Karol, 2019. "Mathematical model of a supercritical power boiler for simulating rapid changes in boiler thermal loading," Energy, Elsevier, vol. 175(C), pages 580-592.
    3. Robles, Eider & Haro-Larrode, Marta & Santos-Mugica, Maider & Etxegarai, Agurtzane & Tedeschi, Elisabetta, 2019. "Comparative analysis of European grid codes relevant to offshore renewable energy installations," Renewable and Sustainable Energy Reviews, Elsevier, vol. 102(C), pages 171-185.
    4. Taler, Jan & Węglowski, Bohdan & Taler, Dawid & Sobota, Tomasz & Dzierwa, Piotr & Trojan, Marcin & Madejski, Paweł & Pilarczyk, Marcin, 2015. "Determination of start-up curves for a boiler with natural circulation based on the analysis of stress distribution in critical pressure components," Energy, Elsevier, vol. 92(P1), pages 153-159.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Umra Waris & Saira Sarif & Syeda Adila Batool, 2024. "Exploring association and forecasting of evapotranspiration based on meteorological factors over megacity Lahore (Pakistan) and central place of Indo-Gangetic Basin," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 26(8), pages 20255-20277, August.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zima, Wiesław & Grądziel, Sławomir & Cebula, Artur & Rerak, Monika & Kozak-Jagieła, Ewa & Pilarczyk, Marcin, 2023. "Mathematical model of a power boiler operation under rapid thermal load changes," Energy, Elsevier, vol. 263(PC).
    2. Taler, Dawid & Dzierwa, Piotr & Kaczmarski, Karol & Taler, Jan, 2022. "Increase the flexibility of steam boilers by optimisation of critical pressure component heating," Energy, Elsevier, vol. 250(C).
    3. Bailera, Manuel & Pascual, Sara & Lisbona, Pilar & Romeo, Luis M., 2021. "Modelling calcium looping at industrial scale for energy storage in concentrating solar power plants," Energy, Elsevier, vol. 225(C).
    4. Taler, Jan & Zima, Wiesław & Ocłoń, Paweł & Grądziel, Sławomir & Taler, Dawid & Cebula, Artur & Jaremkiewicz, Magdalena & Korzeń, Anna & Cisek, Piotr & Kaczmarski, Karol & Majewski, Karol, 2019. "Mathematical model of a supercritical power boiler for simulating rapid changes in boiler thermal loading," Energy, Elsevier, vol. 175(C), pages 580-592.
    5. Deng, Boyu & Zhang, Man & Lyu, Junfu & Li, Shaohua & Yang, Hairui, 2019. "Safety analysis on the water wall in the 350 MW supercritical CFB boiler under sudden electricity failure," Energy, Elsevier, vol. 189(C).
    6. Romero-Anton, N. & Martin-Escudero, K. & Portillo-Valdés, L.A. & Gómez-Elvira, I. & Salazar-Herran, E., 2018. "Improvement of auxiliary BI-DRUM boiler operation by dynamic simulation," Energy, Elsevier, vol. 148(C), pages 676-686.
    7. Sterkhov, K.V. & Khokhlov, D.A. & Zaichenko, M.N., 2024. "Zero carbon emission CCGT power plant with integrated solid fuel gasification," Energy, Elsevier, vol. 294(C).
    8. Angerer, Michael & Kahlert, Steffen & Spliethoff, Hartmut, 2017. "Transient simulation and fatigue evaluation of fast gas turbine startups and shutdowns in a combined cycle plant with an innovative thermal buffer storage," Energy, Elsevier, vol. 130(C), pages 246-257.
    9. Boyu Deng & Tuo Zhou & Shuangming Zhang & Haowen Wu & Xiaoguo Jiang & Man Zhang & Hairui Yang, 2022. "Safety Analysis on the Heating Surfaces in the 660 MW Ultra-Supercritical CFB Boiler under Sudden Electricity Failure," Energies, MDPI, vol. 15(21), pages 1-15, October.
    10. Grądziel, Sławomir, 2019. "Analysis of thermal and flow phenomena in natural circulation boiler evaporator," Energy, Elsevier, vol. 172(C), pages 881-891.
    11. Laporte-Azcué, M. & Rodríguez-Sánchez, M.R., 2024. "Thermal efficiency and endurance enhancement of tubular solar receivers using functionally graded materials," Applied Energy, Elsevier, vol. 360(C).
    12. Liu, Zefeng & Wang, Chaoyang & Fan, Jianlin & Liu, Ming & Xing, Yong & Yan, Junjie, 2024. "Enhancing the flexibility and stability of coal-fired power plants by optimizing control schemes of throttling high-pressure extraction steam," Energy, Elsevier, vol. 288(C).
    13. Shao, Han & Henriques, Rui & Morais, Hugo & Tedeschi, Elisabetta, 2024. "Power quality monitoring in electric grid integrating offshore wind energy: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 191(C).
    14. Li, Le & Zhu, Donghai & Zou, Xudong & Hu, Jiabing & Kang, Yong & Guerrero, Josep M., 2023. "Review of frequency regulation requirements for wind power plants in international grid codes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 187(C).
    15. Alessandra Follo & Oscar Saborío-Romano & Elisabetta Tedeschi & Nicolaos A. Cutululis, 2021. "Challenges in All-DC Offshore Wind Power Plants," Energies, MDPI, vol. 14(19), pages 1-15, September.
    16. Hou, Guolian & Huang, Ting & Jiang, Hao & Cao, Huan & Zhang, Tianhao & Zhang, Jianhua & Gao, He & Liu, Yong & Zhou, Zhenhua & An, Zhenyi, 2024. "A flexible and deep peak shaving scheme for combined heat and power plant under full operating conditions," Energy, Elsevier, vol. 299(C).
    17. Alexis B. Rey-Boué & N. F. Guerrero-Rodríguez & Johannes Stöckl & Thomas I. Strasser, 2019. "Modeling and Design of the Vector Control for a Three-Phase Single-Stage Grid-Connected PV System with LVRT Capability according to the Spanish Grid Code," Energies, MDPI, vol. 12(15), pages 1-28, July.
    18. Taler, Jan & Trojan, Marcin & Dzierwa, Piotr & Kaczmarski, Karol & Węglowski, Bohdan & Taler, Dawid & Zima, Wiesław & Grądziel, Sławomir & Ocłoń, Paweł & Sobota, Tomasz & Rerak, Monika & Jaremkiewicz,, 2023. "The flexible boiler operation in a wide range of load changes with considering the strength and environmental restrictions," Energy, Elsevier, vol. 263(PB).
    19. Hübel, Moritz & Meinke, Sebastian & Andrén, Marcus T. & Wedding, Christoffer & Nocke, Jürgen & Gierow, Conrad & Hassel, Egon & Funkquist, Jonas, 2017. "Modelling and simulation of a coal-fired power plant for start-up optimisation," Applied Energy, Elsevier, vol. 208(C), pages 319-331.
    20. Jia, Xiongjie & Sang, Yichen & Li, Yanjun & Du, Wei & Zhang, Guolei, 2022. "Short-term forecasting for supercharged boiler safety performance based on advanced data-driven modelling framework," Energy, Elsevier, vol. 239(PE).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:13:y:2019:i:1:p:111-:d:301743. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.