IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v12y2019i2p292-d198790.html
   My bibliography  Save this article

A Self-Contained Electro-Hydraulic Cylinder with Passive Load-Holding Capability

Author

Listed:
  • Damiano Padovani

    (Department of Engineering Sciences, University of Agder, 4879 Grimstad, Norway)

  • Søren Ketelsen

    (Department of Energy Technology, Aalborg University, 9220 Aalborg East, Denmark)

  • Daniel Hagen

    (Department of Engineering Sciences, University of Agder, 4879 Grimstad, Norway)

  • Lasse Schmidt

    (Department of Energy Technology, Aalborg University, 9220 Aalborg East, Denmark)

Abstract

Self-contained electro-hydraulic cylinders have the potential to replace both conventional hydraulic systems and the electro-mechanical counterparts enhancing energy efficiency, plug-and-play installation, and reduced maintenance. Current commercial solutions of this technology are limited and typically tailor-made, whereas the research emphasis is primarily on cost efficiency and power applications below five [kW]. Therefore, there is the need of developing more flexible systems adaptable to multiple applications. This research paper offers a contribution in this regard. It presents an electro-hydraulic self-contained single-rod cylinder with passive load-holding capability, sealed tank, capable of recovering energy, and scalable up to about eighty [kW]. The system implementation on a single-boom crane confirms its feasibility: The position tracking error remains well within ±2 [mm], oscillations are limited, and the overall energy efficiency is about 60 [%] during actuation. Concerning the passive load-holding devices, it is shown that both vented and non-vented pilot-operated check valves achieve the desired functioning and can hold the actuator position without consuming energy. Additional observations about the size and the arrangement of the load-holding valves are also provided. In conclusion, this paper demonstrates that the proposed self-contained cylinder can be successfully extended to several practical applications, especially to those characterized by overrunning external loads and the need of securing the actuator position.

Suggested Citation

  • Damiano Padovani & Søren Ketelsen & Daniel Hagen & Lasse Schmidt, 2019. "A Self-Contained Electro-Hydraulic Cylinder with Passive Load-Holding Capability," Energies, MDPI, vol. 12(2), pages 1-21, January.
    • Handle: RePEc:gam:jeners:v:12:y:2019:i:2:p:292-:d:198790
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/12/2/292/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/12/2/292/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Quan, Zhongyi & Quan, Long & Zhang, Jinman, 2014. "Review of energy efficient direct pump controlled cylinder electro-hydraulic technology," Renewable and Sustainable Energy Reviews, Elsevier, vol. 35(C), pages 336-346.
    2. Zhang, Dahai & Li, Wei & Lin, Yonggang & Bao, Jingwei, 2012. "An overview of hydraulic systems in wave energy application in China," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(7), pages 4522-4526.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Lasse Schmidt & Søren Ketelsen & Morten Helms Brask & Kasper Aastrup Mortensen, 2019. "A Class of Energy Efficient Self-Contained Electro-Hydraulic Drives with Self-Locking Capability," Energies, MDPI, vol. 12(10), pages 1-26, May.
    2. Teemu Koitto & Heikki Kauranne & Olof Calonius & Tatiana Minav & Matti Pietola, 2019. "Experimental Study on Fast and Energy-Efficient Direct Driven Hydraulic Actuator Unit," Energies, MDPI, vol. 12(8), pages 1-17, April.
    3. Paolo Casoli & Fabio Scolari & Carlo Maria Vescovini & Massimo Rundo, 2022. "Energy Comparison between a Load Sensing System and Electro-Hydraulic Solutions Applied to a 9-Ton Excavator," Energies, MDPI, vol. 15(7), pages 1-15, April.
    4. Wang, Feng & Wu, Jiaming & Lin, Zichang & Zhang, Haoxiang & Xu, Bing, 2023. "A power-sharing electro-hydraulic actuator system to downsize electric motors for electric mobile machines," Energy, Elsevier, vol. 284(C).
    5. Søren Ketelsen & Damiano Padovani & Torben O. Andersen & Morten Kjeld Ebbesen & Lasse Schmidt, 2019. "Classification and Review of Pump-Controlled Differential Cylinder Drives," Energies, MDPI, vol. 12(7), pages 1-27, April.
    6. Konrad Johan Jensen & Morten Kjeld Ebbesen & Michael Rygaard Hansen, 2021. "Novel Concept for Electro-Hydrostatic Actuators for Motion Control of Hydraulic Manipulators," Energies, MDPI, vol. 14(20), pages 1-27, October.
    7. Qu, Shaoyang & Fassbender, David & Vacca, Andrea & Busquets, Enrique, 2021. "A high-efficient solution for electro-hydraulic actuators with energy regeneration capability," Energy, Elsevier, vol. 216(C).
    8. Lasse Schmidt & Kenneth Vorbøl Hansen, 2022. "Electro-Hydraulic Variable-Speed Drive Networks—Idea, Perspectives, and Energy Saving Potentials," Energies, MDPI, vol. 15(3), pages 1-33, February.
    9. Søren Ketelsen & Sebastian Michel & Torben O. Andersen & Morten Kjeld Ebbesen & Jürgen Weber & Lasse Schmidt, 2021. "Thermo-Hydraulic Modelling and Experimental Validation of an Electro-Hydraulic Compact Drive," Energies, MDPI, vol. 14(9), pages 1-29, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Chen, Qihuai & Lin, Tianliang & Ren, Haoling & Fu, Shengjie, 2019. "Novel potential energy regeneration systems for hybrid hydraulic excavators," Mathematics and Computers in Simulation (MATCOM), Elsevier, vol. 163(C), pages 130-145.
    2. Lin, Tianliang & Chen, Qiang & Ren, Haoling & Huang, Weiping & Chen, Qihuai & Fu, Shengjie, 2017. "Review of boom potential energy regeneration technology for hydraulic construction machinery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 358-371.
    3. Xiangyang Li & Yiting Xi & Dunhui Xiao & Jiaxin Tao, 2021. "Valve Plate Structural Optimal Design and Flow Field Analysis for the Aviation Bidirectional Three-Port Piston Pump," Energies, MDPI, vol. 14(11), pages 1-14, June.
    4. Gaspar, José F. & Calvário, Miguel & Kamarlouei, Mojtaba & Guedes Soares, C., 2016. "Power take-off concept for wave energy converters based on oil-hydraulic transformer units," Renewable Energy, Elsevier, vol. 86(C), pages 1232-1246.
    5. Wang, He & Chen, Zhen & Huang, Jiahai, 2021. "Improvement of vibration frequency and energy efficiency in the uniaxial electro-hydraulic shaking tables for sinusoidal vibration waveform," Energy, Elsevier, vol. 218(C).
    6. Wu, Wei & Hu, Jibin & Yuan, Shihua & Di, Chongfeng, 2016. "A hydraulic hybrid propulsion method for automobiles with self-adaptive system," Energy, Elsevier, vol. 114(C), pages 683-692.
    7. Fadaeenejad, M. & Shamsipour, R. & Rokni, S.D. & Gomes, C., 2014. "New approaches in harnessing wave energy: With special attention to small islands," Renewable and Sustainable Energy Reviews, Elsevier, vol. 29(C), pages 345-354.
    8. Yu, Tongshun & Shi, Hongda & Song, Wenfu, 2018. "Rotational characteristics and capture efficiency of a variable guide vane wave energy converter," Renewable Energy, Elsevier, vol. 122(C), pages 275-290.
    9. Gaspar, José F. & Kamarlouei, Mojtaba & Sinha, Ashank & Xu, Haitong & Calvário, Miguel & Faÿ, François-Xavier & Robles, Eider & Guedes Soares, C., 2017. "Analysis of electrical drive speed control limitations of a power take-off system for wave energy converters," Renewable Energy, Elsevier, vol. 113(C), pages 335-346.
    10. Zeng, Zheng & Zhao, Rongxiang & Yang, Huan & Tang, Shengqing, 2014. "Policies and demonstrations of micro-grids in China: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 29(C), pages 701-718.
    11. Gaspar, José F. & Kamarlouei, Mojtaba & Sinha, Ashank & Xu, Haitong & Calvário, Miguel & Faÿ, François-Xavier & Robles, Eider & Soares, C. Guedes, 2016. "Speed control of oil-hydraulic power take-off system for oscillating body type wave energy converters," Renewable Energy, Elsevier, vol. 97(C), pages 769-783.
    12. Xuhui, Yue & Qijuan, Chen & Zenghui, Wang & Dazhou, Geng & Donglin, Yan & Wen, Jiang & Weiyu, Wang, 2019. "A novel nonlinear state space model for the hydraulic power take-off of a wave energy converter," Energy, Elsevier, vol. 180(C), pages 465-479.
    13. Pugi, L. & Pagliai, M. & Nocentini, A. & Lutzemberger, G. & Pretto, A., 2017. "Design of a hydraulic servo-actuation fed by a regenerative braking system," Applied Energy, Elsevier, vol. 187(C), pages 96-115.
    14. Mia, Mohammad Rashed & Zhao, Ming & Wu, Helen & Munir, Adnan, 2021. "Numerical investigation of scaling effect in two-dimensional oscillating water column wave energy devices for harvesting wave energy," Renewable Energy, Elsevier, vol. 178(C), pages 1381-1397.
    15. Yubo Niu & Xingyuan Gu & Xuhui Yue & Yang Zheng & Peijie He & Qijuan Chen, 2022. "Research on Thermodynamic Characteristics of Hydraulic Power Take-Off System in Wave Energy Converter," Energies, MDPI, vol. 15(4), pages 1-15, February.
    16. Søren Ketelsen & Damiano Padovani & Torben O. Andersen & Morten Kjeld Ebbesen & Lasse Schmidt, 2019. "Classification and Review of Pump-Controlled Differential Cylinder Drives," Energies, MDPI, vol. 12(7), pages 1-27, April.
    17. Gaspar, José F. & Calvário, Miguel & Kamarlouei, Mojtaba & Soares, C. Guedes, 2018. "Design tradeoffs of an oil-hydraulic power take-off for wave energy converters," Renewable Energy, Elsevier, vol. 129(PA), pages 245-259.
    18. Jun-hui Zhang & Gan Liu & Ruqi Ding & Kun Zhang & Min Pan & Shihao Liu, 2019. "3D Printing for Energy-Saving: Evidence from Hydraulic Manifolds Design," Energies, MDPI, vol. 12(13), pages 1-21, June.
    19. Quan, Zhongyi & Quan, Long & Zhang, Jinman, 2014. "Review of energy efficient direct pump controlled cylinder electro-hydraulic technology," Renewable and Sustainable Energy Reviews, Elsevier, vol. 35(C), pages 336-346.
    20. Xuefei Li & Chao Duan & Kun Bai & Zongwei Yao, 2021. "Operating Performance of Pure Electric Loaders with Different Types of Motors Based on Simulation Analysis," Energies, MDPI, vol. 14(3), pages 1-19, January.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:12:y:2019:i:2:p:292-:d:198790. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.