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A review on fatigue damage mechanism in hydro turbines

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  • Liu, Xin
  • Luo, Yongyao
  • Wang, Zhengwei

Abstract

Well knowing a good-running hydraulic turbine has important operational and financial benefits to those who operate a plant. Fatigue damage is the most fundamental failure type of hydraulic turbines. Existing flaws due to fatigue and their risk limit the operating time of a unit. Some plants have been temporarily shut down for up to a month and sometimes longer to repair these fatigue-induced damage, which has resulted in enormous economic losses. Fatigue problems must be solved or effectively prevented to ensure that turbine units run safely and steadily within their design life. This paper reviews loading features and some key issues (e.g. different load operations, start-up, emergency shut-down, load rejections, and runaway) on the fatigue damage, and provides the latest information about different prediction approaches. At last, it also attempts to present an overview of the complete failure modes, therefore other types of failure including cavitation, erosion and ingested bodies are introduced briefly.

Suggested Citation

  • Liu, Xin & Luo, Yongyao & Wang, Zhengwei, 2016. "A review on fatigue damage mechanism in hydro turbines," Renewable and Sustainable Energy Reviews, Elsevier, vol. 54(C), pages 1-14.
    • Handle: RePEc:eee:rensus:v:54:y:2016:i:c:p:1-14
    DOI: 10.1016/j.rser.2015.09.025
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    References listed on IDEAS

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    1. Kumar, Pardeep & Saini, R.P., 2010. "Study of cavitation in hydro turbines--A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(1), pages 374-383, January.
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    1. Pham, Quang Hung & Gagnon, Martin & Antoni, Jérôme & Tahan, Antoine & Monette, Christine, 2021. "Rainflow-counting matrix interpolation over different operating conditions for hydroelectric turbine fatigue assessment," Renewable Energy, Elsevier, vol. 172(C), pages 465-476.
    2. Wang, Wei & Zhou, Lingjiu & Xia, Xiang & Tao, Ran, 2021. "Analysis of the hydrodynamic damping characteristics on a symmetrical hydrofoil," Renewable Energy, Elsevier, vol. 178(C), pages 821-829.
    3. Qilian He & Xingxing Huang & Mengqi Yang & Haixia Yang & Huili Bi & Zhengwei Wang, 2022. "Fluid–Structure Coupling Analysis of the Stationary Structures of a Prototype Pump Turbine during Load Rejection," Energies, MDPI, vol. 15(10), pages 1-21, May.
    4. Trivedi, Chirag & Iliev, Igor & Dahlhaug, Ole Gunnar & Markov, Zoran & Engstrom, Fredrik & Lysaker, Henning, 2020. "Investigation of a Francis turbine during speed variation: Inception of cavitation," Renewable Energy, Elsevier, vol. 166(C), pages 147-162.
    5. Presas, Alexandre & Luo, Yongyao & Wang, Zhengwei & Guo, Bao, 2019. "Fatigue life estimation of Francis turbines based on experimental strain measurements: Review of the actual data and future trends," Renewable and Sustainable Energy Reviews, Elsevier, vol. 102(C), pages 96-110.
    6. Sorin-Ioan Lupa & Martin Gagnon & Sebastian Muntean & Georges Abdul-Nour, 2022. "The Impact of Water Hammer on Hydraulic Power Units," Energies, MDPI, vol. 15(4), pages 1-27, February.
    7. Kumar, Sandeep & Cervantes, Michel J. & Gandhi, Bhupendra K., 2021. "Rotating vortex rope formation and mitigation in draft tube of hydro turbines – A review from experimental perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 136(C).
    8. Trivedi, Chirag & Agnalt, Einar & Dahlhaug, Ole Gunnar, 2018. "Experimental study of a Francis turbine under variable-speed and discharge conditions," Renewable Energy, Elsevier, vol. 119(C), pages 447-458.
    9. Yexiang Xiao & Bao Guo & Soo-Hwang Ahn & Yongyao Luo & Zhengwei Wang & Guangtai Shi & Yanhao Li, 2019. "Slurry Flow and Erosion Prediction in a Centrifugal Pump after Long-Term Operation," Energies, MDPI, vol. 12(8), pages 1-17, April.
    10. Rafel Roig & Xavier Sánchez-Botello & Xavier Escaler & Berhanu Mulu & Carl-Maikel Högström, 2022. "On the Rotating Vortex Rope and Its Induced Structural Response in a Kaplan Turbine Model," Energies, MDPI, vol. 15(17), pages 1-19, August.
    11. Dollon, Q. & Antoni, J. & Tahan, A. & Gagnon, M. & Monette, C., 2021. "Operational Modal Analysis of hydroelectric turbines using an order based likelihood approach," Renewable Energy, Elsevier, vol. 165(P1), pages 799-811.
    12. Xingxing Huang & Liu Chen & Zhengwei Wang & Haibo Li & Shunyi Chen & Kun Hu & Chengjun Li & Lan Qiu, 2022. "Stress Characteristic Analysis of Pump-Turbine Head Cover Bolts during Load Rejection Based on Measurement and Simulation," Energies, MDPI, vol. 15(24), pages 1-16, December.
    13. Kougias, Ioannis & Aggidis, George & Avellan, François & Deniz, Sabri & Lundin, Urban & Moro, Alberto & Muntean, Sebastian & Novara, Daniele & Pérez-Díaz, Juan Ignacio & Quaranta, Emanuele & Schild, P, 2019. "Analysis of emerging technologies in the hydropower sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 113(C), pages 1-1.
    14. Pham, Quang Hung & Gagnon, Martin & Antoni, Jérôme & Tahan, Antoine & Monette, Christine, 2022. "Prediction of hydroelectric turbine runner strain signal via cyclostationary decomposition and kriging interpolation," Renewable Energy, Elsevier, vol. 182(C), pages 998-1011.
    15. Li, Deyou & Fu, Xiaolong & Zuo, Zhigang & Wang, Hongjie & Li, Zhenggui & Liu, Shuhong & Wei, Xianzhu, 2019. "Investigation methods for analysis of transient phenomena concerning design and operation of hydraulic-machine systems—A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 101(C), pages 26-46.
    16. Trivedi, Chirag & Agnalt, Einar & Dahlhaug, Ole Gunnar, 2017. "Investigations of unsteady pressure loading in a Francis turbine during variable-speed operation," Renewable Energy, Elsevier, vol. 113(C), pages 397-410.
    17. Valentín, David & Presas, Alexandre & Valero, Carme & Egusquiza, Mònica & Egusquiza, Eduard & Gomes, Joao & Avellan, François, 2020. "Transposition of the mechanical behavior from model to prototype of Francis turbines," Renewable Energy, Elsevier, vol. 152(C), pages 1011-1023.
    18. Ming Zhang & David Valentin & Carme Valero & Mònica Egusquiza & Weiqiang Zhao, 2018. "Numerical Study on the Dynamic Behavior of a Francis Turbine Runner Model with a Crack," Energies, MDPI, vol. 11(7), pages 1-18, June.
    19. Jijian Lian & Hongzhen Wang & Haijun Wang, 2018. "Study on Vibration Transmission among Units in Underground Powerhouse of a Hydropower Station," Energies, MDPI, vol. 11(11), pages 1-22, November.
    20. Alfredo Guardo & Alfred Fontanals & Mònica Egusquiza & Carme Valero & Eduard Egusquiza, 2021. "Characterization of the Effects of Ingested Bodies on the Rotor–Stator Interaction of Hydraulic Turbines," Energies, MDPI, vol. 14(20), pages 1-16, October.

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