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Performance evaluation of a two-machine line with a finite buffer and condition-based maintenance

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  • Fitouhi, Mohamed-Chahir
  • Nourelfath, Mustapha
  • Gershwin, Stanley B.

Abstract

This paper considers a two-machine continuous flow manufacturing system with a buffer of finite capacity, and where the machines are subjected to failures, minimal repairs, and condition-based preventive maintenance. Each machine can degrade into several discrete states, which are characterized by different performance parameters, ranging from perfect functioning to complete shutdown. When a specified degraded state is exited, a preventive maintenance action is performed to restore the machine to one of the higher performance states. We evaluate the impact of preventive maintenance strategies for each machine, in order to determine their impact on production rate and total cost. A methodology is developed to analyze the complex trade-off between the contributions of preventive maintenance and of the buffer to the system performance. It is shown that preventive maintenance should be scheduled not to optimize the performance for each machine individually; its scheduling is best considered from the perspective of the manufacturing system as a whole. The analysis also reveals the importance of considering machine speeds when optimizing the choice of maintenance policy.

Suggested Citation

  • Fitouhi, Mohamed-Chahir & Nourelfath, Mustapha & Gershwin, Stanley B., 2017. "Performance evaluation of a two-machine line with a finite buffer and condition-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 166(C), pages 61-72.
    • Handle: RePEc:eee:reensy:v:166:y:2017:i:c:p:61-72
    DOI: 10.1016/j.ress.2017.03.034
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    References listed on IDEAS

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    1. Soro, Isaac W. & Nourelfath, Mustapha & Aït-Kadi, Daoud, 2010. "Performance evaluation of multi-state degraded systems with minimal repairs and imperfect preventive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 95(2), pages 65-69.
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    Cited by:

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    2. Zhang, Yongjin & Zhao, Ming & Zhang, Yanjun & Pan, Ruilin & Cai, Jing, 2020. "Dynamic and steady-state performance analysis for multi-state repairable reconfigurable manufacturing systems with buffers," European Journal of Operational Research, Elsevier, vol. 283(2), pages 491-510.
    3. Yang, Hongbing & Li, Wenchao & Wang, Bin, 2021. "Joint optimization of preventive maintenance and production scheduling for multi-state production systems based on reinforcement learning," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    4. Zhang, Ning & Qi, Faqun & Zhang, Chengjie & Zhou, Hongming, 2022. "Joint optimization of condition-based maintenance policy and buffer capacity for a two-unit series system," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    5. Zhou, Yifan & Guo, Yiming & Lin, Tian Ran & Ma, Lin, 2018. "Maintenance optimisation of a series production system with intermediate buffers using a multi-agent FMDP," Reliability Engineering and System Safety, Elsevier, vol. 180(C), pages 39-48.
    6. Maria Chiara Magnanini & Tullio Tolio, 2020. "Switching- and hedging- point policy for preventive maintenance with degrading machines: application to a two-machine line," Flexible Services and Manufacturing Journal, Springer, vol. 32(2), pages 241-271, June.
    7. Yifan Zhou & Chao Yuan & Tian Ran Lin & Lin Ma, 2021. "Maintenance policy structure investigation and optimisation of a complex production system with intermediate buffers," Journal of Risk and Reliability, , vol. 235(3), pages 458-473, June.
    8. Shuyuan Gan & Bolun Wang & Zhifang Song, 2021. "A Combined Maintenance Strategy Considering Spares, Buffer, and Quality," Journal of Risk and Reliability, , vol. 235(3), pages 431-445, June.
    9. Sachs, F.E. & Helber, S. & Kiesmüller, G.P., 2022. "Evaluation of Unreliable Flow Lines with Limited Buffer Capacities and Spare Part Provisioning," European Journal of Operational Research, Elsevier, vol. 302(2), pages 544-559.

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