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Multi-variable optimization of pressurized oxy-coal combustion

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  • Zebian, Hussam
  • Gazzino, Marco
  • Mitsos, Alexander

Abstract

Simultaneous multi-variable gradient-based optimization with multi-start is performed on a 300 MWe wet-recycling pressurized oxy-coal combustion process with carbon capture and sequestration. The model accounts for realistic component behavior including heat losses, steam leaks, pressure drops, cycle irreversibilities, and other technoeconomical considerations. The optimization study involves 16 variables, three of which are integer valued, and 10 constraints with the objective of maximizing thermal efficiency. The solution procedure follows active inequality constraints which are identified by thermodynamic-based analysis to facilitate convergence. Results of the multi-variable optimization are compared to a pressure sensitivity analysis similar to those performed in literature; the base-case of both assessments performed here is a favorable solution found in literature. Significant cycle performance improvements are obtained compared to this literature design at a much lower operating pressure and with moderate changes in the other operating variables. The effect of the variables on the cycle performance and on the constraints are analyzed and explained to obtain increased understanding of the actual behavior of the system. This study reflects the importance of simultaneous multi-variable optimization in revealing the system characteristics and uncovering the favorable solutions with higher efficiency than the atmospheric operation or those obtained by single variable sensitivity analysis.

Suggested Citation

  • Zebian, Hussam & Gazzino, Marco & Mitsos, Alexander, 2012. "Multi-variable optimization of pressurized oxy-coal combustion," Energy, Elsevier, vol. 38(1), pages 37-57.
  • Handle: RePEc:eee:energy:v:38:y:2012:i:1:p:37-57
    DOI: 10.1016/j.energy.2011.12.043
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    References listed on IDEAS

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    1. Hong, Jongsup & Chaudhry, Gunaranjan & Brisson, J.G. & Field, Randall & Gazzino, Marco & Ghoniem, Ahmed F., 2009. "Analysis of oxy-fuel combustion power cycle utilizing a pressurized coal combustor," Energy, Elsevier, vol. 34(9), pages 1332-1340.
    2. Hong, Jongsup & Field, Randall & Gazzino, Marco & Ghoniem, Ahmed F., 2010. "Operating pressure dependence of the pressurized oxy-fuel combustion power cycle," Energy, Elsevier, vol. 35(12), pages 5391-5399.
    3. Eligius M. T. Hendrix & Boglárka G.-Tóth, 2010. "Nonlinear Programming algorithms," Springer Optimization and Its Applications, in: Introduction to Nonlinear and Global Optimization, chapter 5, pages 91-136, Springer.
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    1. Zebian, Hussam & Mitsos, Alexander, 2013. "Pressurized oxy-coal combustion: Ideally flexible to uncertainties," Energy, Elsevier, vol. 57(C), pages 513-526.
    2. Zebian, Hussam & Mitsos, Alexander, 2014. "Pressurized OCC (oxy-coal combustion) process ideally flexible to the thermal load," Energy, Elsevier, vol. 73(C), pages 416-429.
    3. Chen, Shiyi & Yu, Ran & Soomro, Ahsanullah & Xiang, Wenguo, 2019. "Thermodynamic assessment and optimization of a pressurized fluidized bed oxy-fuel combustion power plant with CO2 capture," Energy, Elsevier, vol. 175(C), pages 445-455.
    4. Ghasemi, Hadi & Paci, Marco & Tizzanini, Alessio & Mitsos, Alexander, 2013. "Modeling and optimization of a binary geothermal power plant," Energy, Elsevier, vol. 50(C), pages 412-428.
    5. Sheu, Elysia J. & Mitsos, Alexander, 2013. "Optimization of a hybrid solar-fossil fuel plant: Solar steam reforming of methane in a combined cycle," Energy, Elsevier, vol. 51(C), pages 193-202.
    6. Kim, Donghee & Ahn, Hyungjun & Yang, Won & Huh, Kang Y. & Lee, Youngjae, 2021. "Experimental analysis of CO/H2 syngas with NOx and SOx reactions in pressurized oxy-fuel combustion," Energy, Elsevier, vol. 219(C).
    7. Gunasekaran, S. & Mancini, N.D. & Mitsos, A., 2014. "Optimal design and operation of membrane-based oxy-combustion power plants," Energy, Elsevier, vol. 70(C), pages 338-354.
    8. Gopan, Akshay & Kumfer, Benjamin M. & Phillips, Jeffrey & Thimsen, David & Smith, Richard & Axelbaum, Richard L., 2014. "Process design and performance analysis of a Staged, Pressurized Oxy-Combustion (SPOC) power plant for carbon capture," Applied Energy, Elsevier, vol. 125(C), pages 179-188.
    9. Zebian, Hussam & Mitsos, Alexander, 2012. "A double-pinch criterion for regenerative Rankine cycles," Energy, Elsevier, vol. 40(1), pages 258-270.
    10. Pang, Lei & Shao, Yingjuan & Zhong, Wenqi & Liu, Hao, 2018. "Experimental investigation on the coal combustion in a pressurized fluidized bed," Energy, Elsevier, vol. 165(PB), pages 1119-1128.
    11. Dobó, Zsolt & Backman, Marc & Whitty, Kevin J., 2019. "Experimental study and demonstration of pilot-scale oxy-coal combustion at elevated temperatures and pressures," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    12. Rahman, Zia ur & Wang, Xuebin & Zhang, Jiaye & Yang, Zhiwei & Dai, Gaofeng & Verma, Piyush & Mikulcic, Hrvoje & Vujanovic, Milan & Tan, Houzhang & Axelbaum, Richard L., 2022. "Nitrogen evolution, NOX formation and reduction in pressurized oxy coal combustion," Renewable and Sustainable Energy Reviews, Elsevier, vol. 157(C).
    13. Hachem Hamadeh & Sannan Y. Toor & Peter L. Douglas & S. Mani Sarathy & Robert W. Dibble & Eric Croiset, 2020. "Techno-Economic Analysis of Pressurized Oxy-Fuel Combustion of Petroleum Coke," Energies, MDPI, vol. 13(13), pages 1-12, July.
    14. Zebian, Hussam & Mitsos, Alexander, 2014. "A split concept for HRSG (heat recovery steam generators) with simultaneous area reduction and performance improvement," Energy, Elsevier, vol. 71(C), pages 421-431.
    15. Kim, Donghee & Yang, Won & Huh, Kang Y. & Lee, Youngjae, 2021. "Demonstration of 0.1 MWth pilot-scale pressurized oxy-fuel combustion for unpurified natural gas without CO2 dilution," Energy, Elsevier, vol. 223(C).
    16. Zebian, Hussam & Rossi, Nicola & Gazzino, Marco & Cumbo, Danila & Mitsos, Alexander, 2013. "Optimal design and operation of pressurized oxy-coal combustion with a direct contact separation column," Energy, Elsevier, vol. 49(C), pages 268-278.
    17. Pang, Lei & Shao, Yingjuan & Zhong, Wenqi & Gong, Zheng & Liu, Hao, 2020. "Experimental study of NOx emissions in a 30 kWth pressurized oxy-coal fluidized bed combustor," Energy, Elsevier, vol. 194(C).
    18. Jin, Bo & Zhao, Haibo & Zheng, Chuguang, 2015. "Optimization and control for CO2 compression and purification unit in oxy-combustion power plants," Energy, Elsevier, vol. 83(C), pages 416-430.

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