IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v318y2025ics0360544225004256.html
   My bibliography  Save this article

Hydrogen production in reverse tesla valve reactor combining ethanol steam reforming and water gas shift reaction

Author

Listed:
  • Chen, Wei-Hsin
  • Zhong, Meng-Hong
  • Nguyen, Thanh-Binh
  • Sharma, Amit Kumar
  • Li, Chung-Gang

Abstract

This study uses a reverse Tesla valve (RTVR) as a reactor for ethanol steam reforming (ESR) and water gas shift reaction (WGSR) to produce hydrogen. By combining ESR with WGSR to produce hydrogen, the dual objectives of enhancing hydrogen production and mitigating the negative impacts of carbon monoxide on the reactor can be implemented. This application of the RTVR reactor in thermochemical hydrogen production represents a novel advancement in this field. Three different reactors, including RTVR, bridge-type, and rectangular-type reactors, are adopted for comparison. The results reveal that the RTVR outperforms the other reactor types, achieving higher ethanol conversion rates and greater hydrogen yield, stemming from its special flow field design. However, a drawback accompanied by the RTVR is its higher pressure drop. The study identifies optimal operating conditions, including a temperature of 600 °C, a steam-to-ethanol (S/E) ratio of 3, outlet pressure of 1.5 atm, and a Reynolds number of 10, under which the RTVR reaches an ethanol conversion rate of 96.76 % and a hydrogen yield of 4.7 mol (mol C2H5OH)−1, showing its high performance. This advancement in reactor design offers the potential for more efficient hydrogen production technologies.

Suggested Citation

  • Chen, Wei-Hsin & Zhong, Meng-Hong & Nguyen, Thanh-Binh & Sharma, Amit Kumar & Li, Chung-Gang, 2025. "Hydrogen production in reverse tesla valve reactor combining ethanol steam reforming and water gas shift reaction," Energy, Elsevier, vol. 318(C).
    • Handle: RePEc:eee:energy:v:318:y:2025:i:c:s0360544225004256
    DOI: 10.1016/j.energy.2025.134783
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544225004256
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2025.134783?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Luo, Ming & Yi, Yang & Wang, Shuzhong & Wang, Zhuliang & Du, Min & Pan, Jianfeng & Wang, Qian, 2018. "Review of hydrogen production using chemical-looping technology," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P2), pages 3186-3214.
    2. Qian, Jin-yuan & Chen, Min-rui & Gao, Zhi-xin & Jin, Zhi-jiang, 2019. "Mach number and energy loss analysis inside multi-stage Tesla valves for hydrogen decompression," Energy, Elsevier, vol. 179(C), pages 647-654.
    3. Chen, Wei-Hsin & Calapatia, Andre Marvin A. & Ubando, Aristotle T., 2024. "Design of dual-channel Swiss-roll reactor for high-performance hydrogen production from ethanol steam reforming through waste heat valorization," Energy, Elsevier, vol. 306(C).
    4. Tippawan, Phanicha & Im-orb, Karittha & Arpornwichanop, Amornchai, 2017. "Efficient heat allocation in the two-step ethanol steam reforming and solid oxide fuel cell integrated process," Energy, Elsevier, vol. 133(C), pages 545-556.
    5. Chen, Wei-Hsin & Li, Shu-Cheng & Lim, Steven & Chen, Zih-Yu & Juan, Joon Ching, 2021. "Reaction and hydrogen production phenomena of ethanol steam reforming in a catalytic membrane reactor," Energy, Elsevier, vol. 220(C).
    6. Dou, Binlin & Wang, Chao & Song, Yongchen & Chen, Haisheng & Jiang, Bo & Yang, Mingjun & Xu, Yujie, 2016. "Solid sorbents for in-situ CO2 removal during sorption-enhanced steam reforming process: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 53(C), pages 536-546.
    7. Garcia, Gabriel & Arriola, Emmanuel & Chen, Wei-Hsin & De Luna, Mark Daniel, 2021. "A comprehensive review of hydrogen production from methanol thermochemical conversion for sustainability," Energy, Elsevier, vol. 217(C).
    8. Singh, Renu & Shukla, Ashish & Tiwari, Sapna & Srivastava, Monika, 2014. "A review on delignification of lignocellulosic biomass for enhancement of ethanol production potential," Renewable and Sustainable Energy Reviews, Elsevier, vol. 32(C), pages 713-728.
    9. Chen, Wei-Hsin & Chen, Chia-Yang, 2020. "Water gas shift reaction for hydrogen production and carbon dioxide capture: A review," Applied Energy, Elsevier, vol. 258(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Chen, Wei-Hsin & Teng, Chen-Hsiang & Chein, Rei-Yu & Nguyen, Thanh-Binh & Dong, Cheng-Di & Kwon, Eilhann E., 2025. "Co-production of hydrogen and biochar from methanol autothermal reforming combining excess heat recovery," Applied Energy, Elsevier, vol. 381(C).
    2. Zhang, Haotian & Sun, Zhuxing & Hu, Yun Hang, 2021. "Steam reforming of methane: Current states of catalyst design and process upgrading," Renewable and Sustainable Energy Reviews, Elsevier, vol. 149(C).
    3. Hoang, Anh Tuan & Pandey, Ashok & Martinez De Osés, Francisco Javier & Chen, Wei-Hsin & Said, Zafar & Ng, Kim Hoong & Ağbulut, Ümit & Tarełko, Wiesław & Ölçer, Aykut I. & Nguyen, Xuan Phuong, 2023. "Technological solutions for boosting hydrogen role in decarbonization strategies and net-zero goals of world shipping: Challenges and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 188(C).
    4. Antzaras, Andy N. & Lemonidou, Angeliki A., 2022. "Recent advances on materials and processes for intensified production of blue hydrogen," Renewable and Sustainable Energy Reviews, Elsevier, vol. 155(C).
    5. Jung, Hyun Seung & Kim, Byeong Gi & Kwon, Jae Hyeon & Bae, Jong Wook, 2025. "Thermocatalytic technologies for syngas production from greenhouse gases and biomass-derived renewable oxygenates," Renewable and Sustainable Energy Reviews, Elsevier, vol. 216(C).
    6. de Lucas, Rosymar Coutinho & de Oliveira, Tássio Brito & Lima, Matheus Sanitá & Pasin, Thiago Machado & Scarcella, Ana Sílvia de Almeida & Ribeiro, Liliane Fraga Costa & Carvalho, Caio & Damasio, Andr, 2021. "The profile secretion of Aspergillus clavatus: Different pre-treatments of sugarcane bagasse distinctly induces holocellulases for the lignocellulosic biomass conversion into sugar," Renewable Energy, Elsevier, vol. 165(P1), pages 748-757.
    7. Jun Sheng Teh & Yew Heng Teoh & Heoy Geok How & Thanh Danh Le & Yeoh Jun Jie Jason & Huu Tho Nguyen & Dong Lin Loo, 2021. "The Potential of Sustainable Biomass Producer Gas as a Waste-to-Energy Alternative in Malaysia," Sustainability, MDPI, vol. 13(7), pages 1-31, April.
    8. Tang, Yuanyou & Wang, Yang & Long, Wuqiang & Xiao, Ge & Wang, Yongjian & Li, Weixing, 2023. "Analysis and enhancement of methanol reformer performance for online reforming based on waste heat recovery of methanol-diesel dual direct injection engine," Energy, Elsevier, vol. 283(C).
    9. Wei, Ranran & Yin, Kexin & Zhang, Runqi & Xu, Wenwu & Zhu, Zhaoyou & Wang, Yinglong & Cui, Peizhe, 2025. "Techno-economic and thermodynamic analysis of hydrogen production process via plasma co-gasification of coal and biomass," Energy, Elsevier, vol. 314(C).
    10. Zhu, Xianqing & Xu, Mian & Hu, Shiyang & Xia, Ao & Huang, Yun & Luo, Zhang & Xue, Xiao & Zhou, Yao & Zhu, Xun & Liao, Qiang, 2024. "A novel spent LiNixCoyMn1−x−yO2 battery-modified mesoporous Al2O3 catalyst for H2-rich syngas production from catalytic steam co-gasification of pinewood sawdust and polyethylene," Applied Energy, Elsevier, vol. 367(C).
    11. Rajabi, Mahsa & Mehrpooya, Mehdi & Haibo, Zhao & Huang, Zhen, 2019. "Chemical looping technology in CHP (combined heat and power) and CCHP (combined cooling heating and power) systems: A critical review," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    12. Wang, Xun & Fu, Genshen & Xiao, Bo & Xu, Tingting, 2022. "Optimization of nickel-iron bimetallic oxides for coproduction of hydrogen and syngas in chemical looping reforming with water splitting process," Energy, Elsevier, vol. 246(C).
    13. Wang, Chao & Liao, Mingzheng & Jiang, Zhiqiang & Liang, Bo & Weng, Jiahong & Song, Qingbin & Zhao, Ming & Chen, Ying & Lei, Libin, 2022. "Sorption-enhanced propane partial oxidation hydrogen production for solid oxide fuel cell (SOFC) applications," Energy, Elsevier, vol. 247(C).
    14. Rastogi, Meenal & Shrivastava, Smriti, 2017. "Recent advances in second generation bioethanol production: An insight to pretreatment, saccharification and fermentation processes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 330-340.
    15. Xiao Li & Lingzhi Yang & Yong Hao, 2023. "Absorption-Enhanced Methanol Steam Reforming for Low-Temperature Hydrogen Production with Carbon Capture," Energies, MDPI, vol. 16(20), pages 1-16, October.
    16. Zhang, Peiye & Liu, Ming & Mu, Ruiqi & Yan, Junjie, 2024. "Exergy-based control strategy design and dynamic performance enhancement for parabolic trough solar receiver-reactor of methanol decomposition reaction," Renewable Energy, Elsevier, vol. 224(C).
    17. Calin-Cristian Cormos, 2018. "Techno-Economic Evaluations of Copper-Based Chemical Looping Air Separation System for Oxy-Combustion and Gasification Power Plants with Carbon Capture," Energies, MDPI, vol. 11(11), pages 1-17, November.
    18. Song, Younho & Cho, Eun Jin & Park, Chan Song & Oh, Chi Hoon & Park, Bok-Jae & Bae, Hyeun-Jong, 2019. "A strategy for sequential fermentation by Saccharomyces cerevisiae and Pichia stipitis in bioethanol production from hardwoods," Renewable Energy, Elsevier, vol. 139(C), pages 1281-1289.
    19. Yin, Fan & Sun, Liyan & Zeng, Dewang & Gao, Zixiang & Xiao, Rui, 2024. "Investigations on oxygen carriers derived from natural ores or industrial solid wastes for chemical looping hydrogen generation using biomass pyrolysis gas," Energy, Elsevier, vol. 293(C).
    20. Onu Onu Olughu & Lope G. Tabil & Tim Dumonceaux & Edmund Mupondwa & Duncan Cree, 2021. "Comparative Study on Quality of Fuel Pellets from Switchgrass Treated with Different White-Rot Fungi," Energies, MDPI, vol. 14(22), pages 1-19, November.

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:318:y:2025:i:c:s0360544225004256. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.