IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v282y2023ics0360544223017516.html
   My bibliography  Save this article

Waste heat recovery potential in the thermochemical copper–chlorine cycle for hydrogen production: Development of an efficient and cost-effective heat exchanger network

Author

Listed:
  • Sadeghi, Shayan
  • Ghandehariun, Samane
  • Rosen, Marc A.

Abstract

With the finite nature of fossil fuel resources and related environmental issues, it is necessary to replace fossil-fuel-based hydrogen production methods with more sustainable ones. For the clean production of hydrogen, the copper-chlorine (Cu–Cl) thermochemical cycle is a favorable choice. However, internal waste heat recovery of the cycle is essential to improve the efficacy of the system. In this paper, the waste heat recovery potential of the four-step Cu–Cl cycle is investigated, to support the design of a new cost-effective and high-performance heat exchanger network. Pinch analysis is executed to find the optimum rates of cold and hot utilities for this cycle. Three heat exchanger network cases are investigated which include case 1, without heat recovery; case 2, with 16 heat exchangers; and case 3, with 11 heat exchangers. The effect of varying design parameters on the energy system's efficiency and cost-related parameters are also explored here. Based on the pinch analysis results, the minimum heating and cooling and the maximum recoverable heat, on a normalized basis, are 333.3 kJ/mol H2, 76.9 kJ/mol H2, and 134.4 kJ/mol H2, respectively. Moreover, for cases 1, 2, and 3 the thermal efficiencies are calculated as 33.3%, 41.1%, and 40.5%, respectively. Additionally, it is observed that, when the thermal energy of the cycle is supplied from a solar power tower plant, the levelized cost of hydrogen for case 1 is 9.6 $/kg H2, for case 2 is 7.9 $/kg H2, and for case 3 is 7.8 $/kg H2.

Suggested Citation

  • Sadeghi, Shayan & Ghandehariun, Samane & Rosen, Marc A., 2023. "Waste heat recovery potential in the thermochemical copper–chlorine cycle for hydrogen production: Development of an efficient and cost-effective heat exchanger network," Energy, Elsevier, vol. 282(C).
    • Handle: RePEc:eee:energy:v:282:y:2023:i:c:s0360544223017516
    DOI: 10.1016/j.energy.2023.128357
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223017516
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2023.128357?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Al-Zareer, Maan & Dincer, Ibrahim & Rosen, Marc A., 2017. "Performance analysis of a supercritical water-cooled nuclear reactor integrated with a combined cycle, a Cu-Cl thermochemical cycle and a hydrogen compression system," Applied Energy, Elsevier, vol. 195(C), pages 646-658.
    2. Sadeghi, Shayan & Ghandehariun, Samane & Rosen, Marc A., 2020. "Comparative economic and life cycle assessment of solar-based hydrogen production for oil and gas industries," Energy, Elsevier, vol. 208(C).
    3. Ghandehariun, S. & Wang, Z. & Naterer, G.F. & Rosen, M.A., 2015. "Experimental investigation of molten salt droplet quenching and solidification processes of heat recovery in thermochemical hydrogen production," Applied Energy, Elsevier, vol. 157(C), pages 267-275.
    4. Mao, Yanpeng & Gao, Yibo & Dong, Wei & Wu, Han & Song, Zhanlong & Zhao, Xiqiang & Sun, Jing & Wang, Wenlong, 2020. "Hydrogen production via a two-step water splitting thermochemical cycle based on metal oxide – A review," Applied Energy, Elsevier, vol. 267(C).
    5. Aydin, Muhammed Iberia & Dincer, Ibrahim, 2022. "An assessment study on various clean hydrogen production methods," Energy, Elsevier, vol. 245(C).
    6. Toro, Claudia & Sciubba, Enrico, 2018. "Sabatier based power-to-gas system: Heat exchange network design and thermoeconomic analysis," Applied Energy, Elsevier, vol. 229(C), pages 1181-1190.
    7. Sadeghi, Shayan & Ghandehariun, Samane, 2022. "A standalone solar thermochemical water splitting hydrogen plant with high-temperature molten salt: Thermodynamic and economic analyses and multi-objective optimization," Energy, Elsevier, vol. 240(C).
    8. Sorknæs, Peter & Johannsen, Rasmus M. & Korberg, Andrei D. & Nielsen, Tore B. & Petersen, Uni R. & Mathiesen, Brian V., 2022. "Electrification of the industrial sector in 100% renewable energy scenarios," Energy, Elsevier, vol. 254(PB).
    9. Mark Stafford-Smith, 2014. "UN sustainability goals need quantified targets," Nature, Nature, vol. 513(7518), pages 281-281, September.
    10. Razi, Faran & Dincer, Ibrahim & Gabriel, Kamiel, 2020. "Energy and exergy analyses of a new integrated thermochemical copper-chlorine cycle for hydrogen production," Energy, Elsevier, vol. 205(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zhuang, Rui & Wang, Xiaonan & Guo, Miao & Zhao, Yingru & El-Farra, Nael H. & Palazoglu, Ahmet, 2020. "Waste-to-hydrogen: Recycling HCl to produce H2 and Cl2," Applied Energy, Elsevier, vol. 259(C).
    2. Sadeghi, Shayan & Ghandehariun, Samane, 2022. "A standalone solar thermochemical water splitting hydrogen plant with high-temperature molten salt: Thermodynamic and economic analyses and multi-objective optimization," Energy, Elsevier, vol. 240(C).
    3. Mohamed Benghanem & Adel Mellit & Hamad Almohamadi & Sofiane Haddad & Nedjwa Chettibi & Abdulaziz M. Alanazi & Drigos Dasalla & Ahmed Alzahrani, 2023. "Hydrogen Production Methods Based on Solar and Wind Energy: A Review," Energies, MDPI, vol. 16(2), pages 1-31, January.
    4. Liu, Huan & Guo, Wei & Liu, Shuqin, 2022. "Comparative techno-economic performance analysis of underground coal gasification and surface coal gasification based coal-to-hydrogen process," Energy, Elsevier, vol. 258(C).
    5. Seck, Gondia Sokhna & Hache, Emmanuel & D'Herbemont, Vincent & Guyot, Mathis & Malbec, Louis-Marie, 2023. "Hydrogen development in Europe: Estimating material consumption in net zero emissions scenarios," International Economics, Elsevier, vol. 176(C).
    6. Yadav, Deepak & Banerjee, Rangan, 2022. "Thermodynamic and economic analysis of the solar carbothermal and hydrometallurgy routes for zinc production," Energy, Elsevier, vol. 247(C).
    7. Teymouri, Matin & Sadeghi, Shayan & Moghimi, Mahdi & Ghandehariun, Samane, 2021. "3E analysis and optimization of an innovative cogeneration system based on biomass gasification and solar photovoltaic thermal plant," Energy, Elsevier, vol. 230(C).
    8. Beccarello, Massimo & Di Foggia, Giacomo, 2023. "Meeting decarbonization targets: Techno-economic insights from the Italian scenario," EconStor Open Access Articles and Book Chapters, ZBW - Leibniz Information Centre for Economics, vol. 2.
    9. Wang, Qi & Macián-Juan, Rafael, 2022. "Thermodynamic analysis of two novel very high temperature gas-cooled reactor-based hydrogen-electricity cogeneration systems using sulfur-iodine cycle and gas-steam combined cycle," Energy, Elsevier, vol. 256(C).
    10. Chang, Miguel & Lund, Henrik & Thellufsen, Jakob Zinck & Østergaard, Poul Alberg, 2023. "Perspectives on purpose-driven coupling of energy system models," Energy, Elsevier, vol. 265(C).
    11. Chauvy, Remi & Dubois, Lionel & Lybaert, Paul & Thomas, Diane & De Weireld, Guy, 2020. "Production of synthetic natural gas from industrial carbon dioxide," Applied Energy, Elsevier, vol. 260(C).
    12. Ma, Zhiwen & Davenport, Patrick & Saur, Genevieve, 2022. "System and technoeconomic analysis of solar thermochemical hydrogen production," Renewable Energy, Elsevier, vol. 190(C), pages 294-308.
    13. Singh, Neeraj Kumar & Kumari, Priyanka & Singh, Rajesh, 2021. "Intensified hydrogen yield using hydrogenase rich sulfate-reducing bacteria in bio-electrochemical system," Energy, Elsevier, vol. 219(C).
    14. Yousef Haseli, 2021. "Interpretation of Entropy Calculations in Energy Conversion Systems," Energies, MDPI, vol. 14(21), pages 1-14, October.
    15. Mehrshad Kolahchian Tabrizi & Jacopo Famiglietti & Davide Bonalumi & Stefano Campanari, 2023. "The Carbon Footprint of Hydrogen Produced with State-of-the-Art Photovoltaic Electricity Using Life-Cycle Assessment Methodology," Energies, MDPI, vol. 16(13), pages 1-25, July.
    16. Gollangi, Raju & K, NagamalleswaraRao, 2022. "Energy, exergy analysis of conceptually designed monochloromethane production process from hydrochlorination of methanol," Energy, Elsevier, vol. 239(PA).
    17. AlZahrani, Abdullah A. & Dincer, Ibrahim, 2022. "Assessment of a thin-electrolyte solid oxide cell for hydrogen production," Energy, Elsevier, vol. 243(C).
    18. Daphne Oudejans & Michele Offidani & Achilleas Constantinou & Stefania Albonetti & Nikolaos Dimitratos & Atul Bansode, 2022. "A Comprehensive Review on Two-Step Thermochemical Water Splitting for Hydrogen Production in a Redox Cycle," Energies, MDPI, vol. 15(9), pages 1-24, April.
    19. Efstathios E. Michaelides, 2021. "Thermodynamics, Energy Dissipation, and Figures of Merit of Energy Storage Systems—A Critical Review," Energies, MDPI, vol. 14(19), pages 1-41, September.
    20. Nielsen, Steffen & Østergaard, Poul Alberg & Sperling, Karl, 2023. "Renewable energy transition, transmission system impacts and regional development – a mismatch between national planning and local development," Energy, Elsevier, vol. 278(PA).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:282:y:2023:i:c:s0360544223017516. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.