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Analysis of functionally graded metal foams for the accomplishment of heat transfer enhancement under partially filled condition in a heat exchanger

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  • Jadhav, Prakash H.
  • Gnanasekaran, N.
  • Mobedi, Moghtada

Abstract

The use of partially filled high porosity graded aluminum and copper foams is explored to satisfy both heat transfer and pressure drop in a heat exchanger. Both positive and negative orientations are accomplished for the enhancement of heat transfer with reduction in the pressure drop. The present research includes three different configurations M1, M2 and M3 (porous layer inner diameter = 0.06 m, 0.04 m, and 0.02 m, respectively, while outer diameter = 0.10 m) partially filled with positive (i.e., increasing, 20/45 PPI) negative (i.e., decreasing, 45/20 PPI) and compound (i.e., 45 Cu/20 Al PPI) graded porous layer thickness. Each configuration involves three different graded porous layer to present the optimum graded porous layer thickness. The thermo-hydrodynamic characteristics are apprehended by using Darcy Extended Forchheimer (DEF) flow and local thermal non-equilibrium (LTNE) models for the partially filled graded porous structure and k-ω turbulence model is accomplished in open passage flow of the conduit. The decreasing graded foam located inside the models M1 and M2 performed 1.68%–12.85% and 13.42%–23.32% higher heat transfer rate compared to without graded metal foam of models M2 and M3, respectively accompanied with 55.43%–84.02% and 35.69%–50.31% lesser pumping power.

Suggested Citation

  • Jadhav, Prakash H. & Gnanasekaran, N. & Mobedi, Moghtada, 2023. "Analysis of functionally graded metal foams for the accomplishment of heat transfer enhancement under partially filled condition in a heat exchanger," Energy, Elsevier, vol. 263(PA).
    • Handle: RePEc:eee:energy:v:263:y:2023:i:pa:s0360544222025774
    DOI: 10.1016/j.energy.2022.125691
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    References listed on IDEAS

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    Cited by:

    1. Rawal Diganjit & N. Gnanasekaran & Moghtada Mobedi, 2022. "Numerical Study for Enhancement of Heat Transfer Using Discrete Metal Foam with Varying Thickness and Porosity in Solar Air Heater by LTNE Method," Energies, MDPI, vol. 15(23), pages 1-28, November.
    2. Rawal Diganjit & Nagaranjan Gnanasekaran & Moghtada Mobedi, 2023. "Thermohydraulic Efficiency of a Solar Air Heater in the Presence of Graded Aluminium Wire Mesh—A Combined Experimental–Numerical Study," Energies, MDPI, vol. 16(15), pages 1-32, July.
    3. Woon, Kok Sin & Phuang, Zhen Xin & Taler, Jan & Varbanov, Petar Sabev & Chong, Cheng Tung & Klemeš, Jiří Jaromír & Lee, Chew Tin, 2023. "Recent advances in urban green energy development towards carbon emissions neutrality," Energy, Elsevier, vol. 267(C).

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