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Flowsheet analysis of gasification-synthesis-refining for sustainable aviation fuel production from invasive alien plants

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  • Petersen, Abdul M.
  • Chireshe, Farai
  • Gorgens, Johann F.
  • Van Dyk, Johan

Abstract

The study assessed the potential for producing sustainable aviation fuel (SAF) from invasive alien plants (IAPs), which threaten indigenous biodiversity and water resources. Flowsheet analysis of various gasification-Fischer-Tropsch and refining (GFT-R) scenarios using Aspen Plus was followed by economic models, to calculate the minimum product prices. When comparing low-pressure, high-pressure gasification, and combined systems; a similar minimum syncrude selling price (MSSP) of 284 US$/bbl was attained (±1%). However, high-pressure gasification was most efficient at 49%. When considering integrated refining, scaling the feedstock from 38 to 114 tonne/h decreased process costs by 36%, resulting in a minimum aviation fuel selling prices (MAFSP) of 2.14 US$/L. Including alcohol and H2 recovery from FT side-streams may reduce the MAFSP to 2.05 US$/L. Assuming a SAF premium of 2.2 US$/L allowed for biomass to be delivered at factory gate for as high as 96 U$/tonne. The feasibility of co-processing hydrotreated syncrude in a conventional oil refinery was also investigated by comparing the gross product worth (GPW) of syncrude/crude oil blend to the MSSP. Co-processing was not economically viable as the GPW of the blend was only a 3rd of the MSSP. Thus, conventional refineries must be modified to accommodate syncrude.

Suggested Citation

  • Petersen, Abdul M. & Chireshe, Farai & Gorgens, Johann F. & Van Dyk, Johan, 2022. "Flowsheet analysis of gasification-synthesis-refining for sustainable aviation fuel production from invasive alien plants," Energy, Elsevier, vol. 245(C).
    • Handle: RePEc:eee:energy:v:245:y:2022:i:c:s036054422200113x
    DOI: 10.1016/j.energy.2022.123210
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    1. Jéssica Marcon Bressanin & Bruno Colling Klein & Mateus Ferreira Chagas & Marcos Djun Barbosa Watanabe & Isabelle Lobo de Mesquita Sampaio & Antonio Bonomi & Edvaldo Rodrigo de Morais & Otávio Cavalet, 2020. "Techno-Economic and Environmental Assessment of Biomass Gasification and Fischer–Tropsch Synthesis Integrated to Sugarcane Biorefineries," Energies, MDPI, vol. 13(17), pages 1-22, September.
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    2. Chireshe, Farai & Petersen, Abdul M. & Ravinath, Avania & Mnyakeni, Lerato & Ellis, Geoffrey & Viljoen, Hannelie & Vienings, Eddie & Wessels, Carina & Stafford, William H.L. & Bole-Rentel, Tjasa & Ree, 2025. "Cost-effective sustainable aviation fuel: Insights from a techno-economic and logistics analysis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 210(C).
    3. Nikolaos Detsios & Stella Theodoraki & Leda Maragoudaki & Konstantinos Atsonios & Panagiotis Grammelis & Nikolaos G. Orfanoudakis, 2023. "Recent Advances on Alternative Aviation Fuels/Pathways: A Critical Review," Energies, MDPI, vol. 16(4), pages 1-25, February.

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