IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v238y2022ipas036054422102048x.html
   My bibliography  Save this article

A new optimization method for cooling systems considering low-temperature waste heat utilization in a polysilicon industry

Author

Listed:
  • Shi, Shaofei
  • Wang, Yufei
  • Wang, Youlei
  • Feng, Xiao

Abstract

Cooling systems have been widely used in the industry. In order to satisfy cooling processes with large temperature ranges, cascade cooling systems included different cooling methods have been developed. However, waste heat in such processes could still be recovered instead of being cooled down in further operations. There are many waste heat recovery technologies, but a systematic method to implement such technologies in a cascade cooling system optimally has not been well studied. This paper presents a new cascade cooling system considering waste heat recovery via Organic Rankine Cycle (ORC) and absorption refrigeration (AR). An optimization method for minimizing the total annual cost has been proposed to distribute the cooling duty for different cooling methods. A case study is conducted to validate the economic advantages of the proposed method. From the results, the scheme using AR can reduce the total annual cost by 37.5% and the scheme using ORC can reduce the total annual cost by 42.8%. Results show that in cases where the heat source supply temperature is higher than 123 °C, ORC will achieve higher economic benefits. Otherwise, AR is economically superior to ORC. The method can also indicate how to distribute cooling duty between different cooling method.

Suggested Citation

  • Shi, Shaofei & Wang, Yufei & Wang, Youlei & Feng, Xiao, 2022. "A new optimization method for cooling systems considering low-temperature waste heat utilization in a polysilicon industry," Energy, Elsevier, vol. 238(PA).
    • Handle: RePEc:eee:energy:v:238:y:2022:i:pa:s036054422102048x
    DOI: 10.1016/j.energy.2021.121800
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S036054422102048X
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2021.121800?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Yıldız Koç & Hüseyin Yağlı & Ali Koç, 2019. "Exergy Analysis and Performance Improvement of a Subcritical/Supercritical Organic Rankine Cycle (ORC) for Exhaust Gas Waste Heat Recovery in a Biogas Fuelled Combined Heat and Power (CHP) Engine Thro," Energies, MDPI, vol. 12(4), pages 1-22, February.
    2. Muller, C.J. & Craig, I.K., 2016. "Energy reduction for a dual circuit cooling water system using advanced regulatory control," Applied Energy, Elsevier, vol. 171(C), pages 287-295.
    3. Sun, Jian & Fu, Lin & Zhang, Shigang, 2012. "A review of working fluids of absorption cycles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(4), pages 1899-1906.
    4. Deethayat, Thoranis & Asanakham, Attakorn & Kiatsiriroat, Tanongkiat, 2016. "Performance analysis of low temperature organic Rankine cycle with zeotropic refrigerant by Figure of Merit (FOM)," Energy, Elsevier, vol. 96(C), pages 96-102.
    5. Shengjun, Zhang & Huaixin, Wang & Tao, Guo, 2011. "Performance comparison and parametric optimization of subcritical Organic Rankine Cycle (ORC) and transcritical power cycle system for low-temperature geothermal power generation," Applied Energy, Elsevier, vol. 88(8), pages 2740-2754, August.
    6. Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    7. Soltani, Hadi & Shafiei, Sirous, 2011. "Heat exchanger networks retrofit with considering pressure drop by coupling genetic algorithm with LP (linear programming) and ILP (integer linear programming) methods," Energy, Elsevier, vol. 36(5), pages 2381-2391.
    8. Yu, Haoshui & Gundersen, Truls & Feng, Xiao, 2018. "Process integration of organic Rankine cycle (ORC) and heat pump for low temperature waste heat recovery," Energy, Elsevier, vol. 160(C), pages 330-340.
    9. Ahamed, J.U. & Saidur, R. & Masjuki, H.H., 2011. "A review on exergy analysis of vapor compression refrigeration system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(3), pages 1593-1600, April.
    10. Karamangil, M.I. & Coskun, S. & Kaynakli, O. & Yamankaradeniz, N., 2010. "A simulation study of performance evaluation of single-stage absorption refrigeration system using conventional working fluids and alternatives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(7), pages 1969-1978, September.
    11. Costante M. Invernizzi & Abubakr Ayub & Gioele Di Marcoberardino & Paolo Iora, 2019. "Pure and Hydrocarbon Binary Mixtures as Possible Alternatives Working Fluids to the Usual Organic Rankine Cycles Biomass Conversion Systems," Energies, MDPI, vol. 12(21), pages 1-17, October.
    12. van Kleef, Luuk M.T. & Oyewunmi, Oyeniyi A. & Markides, Christos N., 2019. "Multi-objective thermo-economic optimization of organic Rankine cycle (ORC) power systems in waste-heat recovery applications using computer-aided molecular design techniques," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    13. Kang, Seok Hun, 2012. "Design and experimental study of ORC (organic Rankine cycle) and radial turbine using R245fa working fluid," Energy, Elsevier, vol. 41(1), pages 514-524.
    14. Wen, Tao & Luo, Yimo & Wang, Meng & She, Xiaohui, 2021. "Comparative study on the liquid desiccant dehumidification performance of lithium chloride and potassium formate," Renewable Energy, Elsevier, vol. 167(C), pages 841-852.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Varbanov, Petar Sabev & Wang, Bohong & Ocłoń, Paweł & Radziszewska-Zielina, Elżbieta & Ma, Ting & Klemeš, Jiří Jaromír & Jia, Xuexiu, 2023. "Efficiency measures for energy supply and use aiming for a clean circular economy," Energy, Elsevier, vol. 283(C).
    2. Yan, Biao & Yang, Wansheng & He, Fuquan & Huang, Kehua & Zeng, Wenhao & Zhang, Wenlong & Ye, Haiseng, 2022. "Strategical district cooling system operation in hub airport terminals, a research focusing on COVID-19 pandemic impact," Energy, Elsevier, vol. 255(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Wang, Meng & Infante Ferreira, Carlos A., 2017. "Absorption heat pump cycles with NH3 – ionic liquid working pairs," Applied Energy, Elsevier, vol. 204(C), pages 819-830.
    2. Yu, Haoshui & Eason, John & Biegler, Lorenz T. & Feng, Xiao, 2017. "Simultaneous heat integration and techno-economic optimization of Organic Rankine Cycle (ORC) for multiple waste heat stream recovery," Energy, Elsevier, vol. 119(C), pages 322-333.
    3. Wu, Xi & Xu, Shiming & Jiang, Mengnan, 2018. "Development of bubble absorption refrigeration technology: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 82(P3), pages 3468-3482.
    4. Romero Gómez, J. & Ferreiro Garcia, R. & De Miguel Catoira, A. & Romero Gómez, M., 2013. "Magnetocaloric effect: A review of the thermodynamic cycles in magnetic refrigeration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 17(C), pages 74-82.
    5. Jung, Hyung-Chul & Taylor, Leighton & Krumdieck, Susan, 2015. "An experimental and modelling study of a 1 kW organic Rankine cycle unit with mixture working fluid," Energy, Elsevier, vol. 81(C), pages 601-614.
    6. Lee, Ung & Kim, Kyeongsu & Han, Chonghun, 2014. "Design and optimization of multi-component organic rankine cycle using liquefied natural gas cryogenic exergy," Energy, Elsevier, vol. 77(C), pages 520-532.
    7. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    8. Chintala, Venkateswarlu & Kumar, Suresh & Pandey, Jitendra K., 2018. "A technical review on waste heat recovery from compression ignition engines using organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 493-509.
    9. Xu, Weicong & Zhao, Ruikai & Deng, Shuai & Zhao, Li & Mao, Samuel S., 2021. "Is zeotropic working fluid a promising option for organic Rankine cycle: A quantitative evaluation based on literature data," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    10. Dokl, Monika & Gomilšek, Rok & Čuček, Lidija & Abikoye, Ben & Kravanja, Zdravko, 2022. "Maximizing the power output and net present value of organic Rankine cycle: Application to aluminium industry," Energy, Elsevier, vol. 239(PE).
    11. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    12. Marenco-Porto, Carlos A. & Fierro, José J. & Nieto-Londoño, César & Lopera, Leonardo & Escudero-Atehortua, Ana & Giraldo, Mauricio & Jouhara, Hussam, 2023. "Potential savings in the cement industry using waste heat recovery technologies," Energy, Elsevier, vol. 279(C).
    13. Marenco-Porto, Carlos A. & Nieto-Londoño, César & Lopera, Leonardo & Escudero-Atehortua, Ana & Giraldo, Mauricio & Jouhara, Hussam, 2023. "Evaluation of Organic Rankine Cycle alternatives for the cement industry using Analytic Hierarchy Process (AHP) methodology and energy-economic-environmental (3E) analysis," Energy, Elsevier, vol. 281(C).
    14. Wu, Wei & Wang, Baolong & Shi, Wenxing & Li, Xianting, 2014. "An overview of ammonia-based absorption chillers and heat pumps," Renewable and Sustainable Energy Reviews, Elsevier, vol. 31(C), pages 681-707.
    15. Zhai, Chong & Wu, Wei & Coronas, Alberto, 2021. "Membrane-based absorption cooling and heating: Development and perspectives," Renewable Energy, Elsevier, vol. 177(C), pages 663-688.
    16. Ma, Jiaze & Wang, Yufei & Feng, Xiao, 2018. "Optimization of multi-plants cooling water system," Energy, Elsevier, vol. 150(C), pages 797-815.
    17. Sanjay Mukherjee & Abhishek Asthana & Martin Howarth & Jahedul Islam Chowdhury, 2020. "Techno-Economic Assessment of Waste Heat Recovery Technologies for the Food Processing Industry," Energies, MDPI, vol. 13(23), pages 1-26, December.
    18. Guillermo Valencia Ochoa & Javier Cárdenas Gutierrez & Jorge Duarte Forero, 2020. "Exergy, Economic, and Life-Cycle Assessment of ORC System for Waste Heat Recovery in a Natural Gas Internal Combustion Engine," Resources, MDPI, vol. 9(1), pages 1-23, January.
    19. Dominika Matuszewska & Piotr Olczak, 2020. "Evaluation of Using Gas Turbine to Increase Efficiency of the Organic Rankine Cycle (ORC)," Energies, MDPI, vol. 13(6), pages 1-21, March.
    20. Chen, Chonghui & Xing, Lingli & Su, Wen & Lin, Xinxing, 2023. "Performance prediction and design of CO2 mixtures with the PR-VDW model and molecular groups for the transcritical power cycle," Energy, Elsevier, vol. 282(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:238:y:2022:i:pa:s036054422102048x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.