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An experimental study and computational validation of waste heat recovery from a lab scale ceramic kiln using a vertical multi-pass heat pipe heat exchanger

Author

Listed:
  • Brough, Daniel
  • Mezquita, Ana
  • Ferrer, Salvador
  • Segarra, Carmen
  • Chauhan, Amisha
  • Almahmoud, Sulaiman
  • Khordehgah, Navid
  • Ahmad, Lujean
  • Middleton, David
  • Sewell, H. Isaac
  • Jouhara, Hussam

Abstract

The development of waste heat recovery technologies has surged as a result of climate change initiatives, which require energy intensive industries to curb their emissions and lower energy consumption. Installing heat pipe heat exchangers has proven to be a reliable and effective method of recovering waste heat due to their passive operation, superconductive properties and small footprint. This paper highlights the application of a vertical multi-pass heat pipe heat exchanger to a lab scale ceramic kiln system used to transfer heat from the kiln exhaust to water. The innovative heat pipe heat exchanger exists as a novel variable unit able to recover heat energy for a range of inlet temperatures and flow rates. The installed unit has shown a heat recovery rate of up to 63 kW. A range of exhaust gas temperatures from 135 to 270 °C were trialled at varying heat source and sink mass flow rates. The results of the experiments as well as simulation results using a model built using the software TRNSYS are given. The investigation has confirmed that the TRNSYS simulation results agree well with the experimental results. Additionally, return on investment analysis predicted 33 months payback for a theoretical full-scale unit preheating water for space heating.

Suggested Citation

  • Brough, Daniel & Mezquita, Ana & Ferrer, Salvador & Segarra, Carmen & Chauhan, Amisha & Almahmoud, Sulaiman & Khordehgah, Navid & Ahmad, Lujean & Middleton, David & Sewell, H. Isaac & Jouhara, Hussam, 2020. "An experimental study and computational validation of waste heat recovery from a lab scale ceramic kiln using a vertical multi-pass heat pipe heat exchanger," Energy, Elsevier, vol. 208(C).
    • Handle: RePEc:eee:energy:v:208:y:2020:i:c:s0360544220314328
    DOI: 10.1016/j.energy.2020.118325
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    Cited by:

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    2. Jouhara, Hussam & Nieto, Nerea & Egilegor, Bakartxo & Zuazua, Josu & González, Eva & Yebra, Ignacio & Igesias, Alfredo & Delpech, Bertrand & Almahmoud, Sulaiman & Brough, Daniel & Malinauskaite, Jurgi, 2023. "Waste heat recovery solution based on a heat pipe heat exchanger for the aluminium die casting industry," Energy, Elsevier, vol. 266(C).
    3. Abu Shadate Faisal Mahamude & Muhamad Kamal Kamarulzaman & Wan Sharuzi Wan Harun & Kumaran Kadirgama & Devarajan Ramasamy & Kaniz Farhana & Rosli Abu Bakar & Talal Yusaf & Sivarao Subramanion & Belal , 2022. "A Comprehensive Review on Efficiency Enhancement of Solar Collectors Using Hybrid Nanofluids," Energies, MDPI, vol. 15(4), pages 1-26, February.
    4. Llera, Rocio & Vigil, Miguel & Díaz-Díaz, Sara & Martínez Huerta, Gemma Marta, 2022. "Prospective environmental and techno-economic assessment of steam production by means of heat pipes in the steel industry," Energy, Elsevier, vol. 239(PD).
    5. Furszyfer Del Rio, Dylan D. & Sovacool, Benjamin K. & Foley, Aoife M. & Griffiths, Steve & Bazilian, Morgan & Kim, Jinsoo & Rooney, David, 2022. "Decarbonizing the ceramics industry: A systematic and critical review of policy options, developments and sociotechnical systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 157(C).
    6. Zhang, Tao & Zheng, Wenjie & Wang, Liuya & Yan, Zhiwei & Hu, Mingke, 2021. "Experimental study and numerical validation on the effect of inclination angle to the thermal performance of solar heat pipe photovoltaic/thermal system," Energy, Elsevier, vol. 223(C).
    7. Oliver O. Apeh & Edson L. Meyer & Ochuko K. Overen, 2022. "Contributions of Solar Photovoltaic Systems to Environmental and Socioeconomic Aspects of National Development—A Review," Energies, MDPI, vol. 15(16), pages 1-28, August.
    8. Pradeep, N. & Reddy, K.S., 2022. "Design and investigation of solar cogeneration system with packed bed thermal energy storage for ceramic industry," Renewable Energy, Elsevier, vol. 192(C), pages 243-263.
    9. Jouhara, Hussam & Almahmoud, Sulaiman & Brough, Daniel & Guichet, Valentin & Delpech, Bertrand & Chauhan, Amisha & Ahmad, Lujean & Serey, Nicolas, 2021. "Experimental and theoretical investigation of the performance of an air to water multi-pass heat pipe-based heat exchanger," Energy, Elsevier, vol. 219(C).
    10. Jouhara, Hussam & Bertrand, Delpech & Axcell, Brian & Montorsi, Luca & Venturelli, Matteo & Almahmoud, Sulaiman & Milani, Massimo & Ahmad, Lujean & Chauhan, Amisha, 2021. "Investigation on a full-scale heat pipe heat exchanger in the ceramics industry for waste heat recovery," Energy, Elsevier, vol. 223(C).
    11. Abdelkareem, Mohammad Ali & Sayed, Enas Taha & Nakagawa, Nobuyoshi, 2020. "Significance of diffusion layers on the performance of liquid and vapor feed passive direct methanol fuel cells," Energy, Elsevier, vol. 209(C).

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