IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v179y2019icp593-602.html
   My bibliography  Save this article

CFD analysis of natural gas substitution with syngas in the industrial furnaces

Author

Listed:
  • Jóźwiak, Piotr
  • Hercog, Jarosław
  • Kiedrzyńska, Aleksandra
  • Badyda, Krzysztof

Abstract

Preheating and melting furnaces, which are widely used in many production sectors (e.g. steel, ceramic, aluminium), are simultaneously ones of the most energy-intensive. Great number of industrial furnaces and substantial energy consumption accompanied with the heat treatment process lead to significant environmental and economical footprint in Europe and beyond. Therefore, reducing natural gas consumption is an important step towards reducing CO2 emissions from industry. In this work, the possibility to partially replace natural gas with synthesis gas in an industrial furnace used in steel sector has been studied by using time-dependent CFD model. The considered syngases originate either from gasification of biomass (regarded as a carbon neutral fuel) or from steelmaking process. The main focus of this research was to reveal the impact of substituting natural gas with low-calorific alternative fuels on the temperature of the load treated inside the furnace. Analysis of the results, i.e. calculated heating curves of the load and surface temperature distributions compared to the existing furnace typical working conditions, have confirmed the possibility of co-firing without compromising the quality of the heat treatment. It was also determined that the level of thermal uniformity is closely related to the amount of air supplied to the furnace.

Suggested Citation

  • Jóźwiak, Piotr & Hercog, Jarosław & Kiedrzyńska, Aleksandra & Badyda, Krzysztof, 2019. "CFD analysis of natural gas substitution with syngas in the industrial furnaces," Energy, Elsevier, vol. 179(C), pages 593-602.
    • Handle: RePEc:eee:energy:v:179:y:2019:i:c:p:593-602
    DOI: 10.1016/j.energy.2019.04.179
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544219308187
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2019.04.179?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Ji-min & Lan, Shen & Li, Wen-ke, 2014. "Numerical simulation and process optimization of an aluminum holding furnace based on response surface methodology and uniform design," Energy, Elsevier, vol. 72(C), pages 521-535.
    2. Wang, Jiangjiang & Mao, Tianzhi & Sui, Jun & Jin, Hongguang, 2015. "Modeling and performance analysis of CCHP (combined cooling, heating and power) system based on co-firing of natural gas and biomass gasification gas," Energy, Elsevier, vol. 93(P1), pages 801-815.
    3. Liu, H. & Saffaripour, M. & Mellin, P. & Grip, C.-E. & Yang, W. & Blasiak, W., 2014. "A thermodynamic study of hot syngas impurities in steel reheating furnaces – Corrosion and interaction with oxide scales," Energy, Elsevier, vol. 77(C), pages 352-361.
    4. Kalisz, Sylwester & Pronobis, Marek & Baxter, David, 2008. "Co-firing of biomass waste-derived syngas in coal power boiler," Energy, Elsevier, vol. 33(12), pages 1770-1778.
    5. Fiaschi, Daniele & Carta, Riccardo, 2007. "CO2 abatement by co-firing of natural gas and biomass-derived gas in a gas turbine," Energy, Elsevier, vol. 32(4), pages 549-567.
    6. Li, Hong-Meng & Li, Guo-Xiu & Sun, Zuo-Yu & Zhou, Zi-Hang & Li, Yuan & Yuan, Ye, 2016. "Investigation on dilution effect on laminar burning velocity of syngas premixed flames," Energy, Elsevier, vol. 112(C), pages 146-152.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Guido Marseglia & Blanca Fernandez Vasquez-Pena & Carlo Maria Medaglia & Ricardo Chacartegui, 2020. "Alternative Fuels for Combined Cycle Power Plants: An Analysis of Options for a Location in India," Sustainability, MDPI, vol. 12(8), pages 1-25, April.
    2. David D. J. Antia, 2023. "Conversion of Waste Synthesis Gas to Desalination Catalyst at Ambient Temperatures," Waste, MDPI, vol. 1(2), pages 1-29, May.
    3. Piotr Jóźwiak & Jarosław Hercog & Aleksandra Kiedrzyńska & Krzysztof Badyda & Daniela Olevano, 2020. "Thermal Effects of Natural Gas and Syngas Co-Firing System on Heat Treatment Process in the Preheating Furnace," Energies, MDPI, vol. 13(7), pages 1-15, April.
    4. Oliveira, Guthman Palandi & Sbampato, Maria Esther & Martins, Cristiane Aparecida & Santos, Leila Ribeiro & Barreta, Luiz Gilberto & Boschi Gonçalves, Rene Francisco, 2020. "Experimental laminar burning velocity of syngas from fixed-bed downdraft biomass gasifiers," Renewable Energy, Elsevier, vol. 153(C), pages 1251-1260.
    5. Arkadiusz Szczęśniak & Jarosław Milewski & Olaf Dybiński & Kamil Futyma & Jakub Skibiński & Aliaksandr Martsinchyk & Łukasz Szabłowski, 2023. "Determination of Thermocline Heat Transfer Coefficient by Using CFD Simulation," Energies, MDPI, vol. 16(7), pages 1-14, March.
    6. Ivanovski, Maja & Goricanec, Darko & Krope, Jurij & Urbancl, Danijela, 2022. "Torrefaction pretreatment of lignocellulosic biomass for sustainable solid biofuel production," Energy, Elsevier, vol. 240(C).
    7. Quintero-Coronel, Daniel A. & Salazar, Adalberto & Pupo-Roncallo, Oscar R. & Bula, Antonio & Corredor, Lesme & Amador, German & Gonzalez-Quiroga, Arturo, 2023. "Assessment of the interchangeability of coal-biomass syngas with natural gas for atmospheric burners and high-pressure combustion applications," Energy, Elsevier, vol. 276(C).
    8. Hu, Yukun & Tan, CK & Niska, John & Chowdhury, Jahedul Islam & Balta-Ozkan, Nazmiye & Varga, Liz & Roach, Paul Alun & Wang, Chunsheng, 2019. "Modelling and simulation of steel reheating processes under oxy-fuel combustion conditions – Technical and environmental perspectives," Energy, Elsevier, vol. 185(C), pages 730-743.
    9. Maja Ivanovski & Darko Goričanec & Danijela Urbancl, 2023. "The Evaluation of Torrefaction Efficiency for Lignocellulosic Materials Combined with Mixed Solid Wastes," Energies, MDPI, vol. 16(9), pages 1-15, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Piotr Jóźwiak & Jarosław Hercog & Aleksandra Kiedrzyńska & Krzysztof Badyda & Daniela Olevano, 2020. "Thermal Effects of Natural Gas and Syngas Co-Firing System on Heat Treatment Process in the Preheating Furnace," Energies, MDPI, vol. 13(7), pages 1-15, April.
    2. Kotowicz, Janusz & Sobolewski, Aleksander & Iluk, Tomasz, 2013. "Energetic analysis of a system integrated with biomass gasification," Energy, Elsevier, vol. 52(C), pages 265-278.
    3. Perry, Simon & Klemeš, Jiří & Bulatov, Igor, 2008. "Integrating waste and renewable energy to reduce the carbon footprint of locally integrated energy sectors," Energy, Elsevier, vol. 33(10), pages 1489-1497.
    4. Li, Jun & Brzdekiewicz, Artur & Yang, Weihong & Blasiak, Wlodzimierz, 2012. "Co-firing based on biomass torrefaction in a pulverized coal boiler with aim of 100% fuel switching," Applied Energy, Elsevier, vol. 99(C), pages 344-354.
    5. Su, Bosheng & Han, Wei & Zhang, Xiaosong & Chen, Yi & Wang, Zefeng & Jin, Hongguang, 2018. "Assessment of a combined cooling, heating and power system by synthetic use of biogas and solar energy," Applied Energy, Elsevier, vol. 229(C), pages 922-935.
    6. Fu-Sheng Li & Guo-Xiu Li & Yan-Huan Jiang & Hong-Meng Li & Zuo-Yu Sun, 2017. "Study on the Effect of Flame Instability on the Flame Structural Characteristics of Hydrogen/Air Mixtures Based on the Fast Fourier Transform," Energies, MDPI, vol. 10(5), pages 1-16, May.
    7. Liu, H. & Saffaripour, M. & Mellin, P. & Grip, C.-E. & Yang, W. & Blasiak, W., 2014. "A thermodynamic study of hot syngas impurities in steel reheating furnaces – Corrosion and interaction with oxide scales," Energy, Elsevier, vol. 77(C), pages 352-361.
    8. Najafi, Gholamhassan & Ghobadian, Barat & Yusaf, Talal & Safieddin Ardebili, Seyed Mohammad & Mamat, Rizalman, 2015. "Optimization of performance and exhaust emission parameters of a SI (spark ignition) engine with gasoline–ethanol blended fuels using response surface methodology," Energy, Elsevier, vol. 90(P2), pages 1815-1829.
    9. Ahmed M. Salem & Harnek S. Dhami & Manosh C. Paul, 2022. "Syngas Production and Combined Heat and Power from Scottish Agricultural Waste Gasification—A Computational Study," Sustainability, MDPI, vol. 14(7), pages 1-18, March.
    10. Amirhamzeh Farajollahi & Seyed Amirhossein Hejazirad & Mohsen Rostami, 2022. "Thermodynamic modeling of a power and hydrogen generation system driven by municipal solid waste gasification," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 24(4), pages 5887-5916, April.
    11. Jianfei Shen & Fengyun Li & Di Shi & Hongze Li & Xinhua Yu, 2018. "Factors Affecting the Economics of Distributed Natural Gas-Combined Cooling, Heating and Power Systems in China: A Systematic Analysis Based on the Integrated Decision Making Trial and Evaluation Labo," Energies, MDPI, vol. 11(9), pages 1-28, September.
    12. Gunarathne, Duleeka Sandamali & Mellin, Pelle & Yang, Weihong & Pettersson, Magnus & Ljunggren, Rolf, 2016. "Performance of an effectively integrated biomass multi-stage gasification system and a steel industry heat treatment furnace," Applied Energy, Elsevier, vol. 170(C), pages 353-361.
    13. Li, C.Y. & Wu, J.Y. & Shen, Y. & Kan, X. & Dai, Y.J. & Wang, C.-H., 2018. "Evaluation of a combined cooling, heating, and power system based on biomass gasification in different climate zones in the U.S," Energy, Elsevier, vol. 144(C), pages 326-340.
    14. Hua, Zhihao & Li, Jiayong & Zhou, Bin & Or, Siu Wing & Chan, Ka Wing & Meng, Yunfan, 2022. "Game-theoretic multi-energy trading framework for strategic biogas-solar renewable energy provider with heterogeneous consumers," Energy, Elsevier, vol. 260(C).
    15. Li, C.Y. & Deethayat, T. & Wu, J.Y. & Kiatsiriroat, T. & Wang, R.Z., 2018. "Simulation and evaluation of a biomass gasification-based combined cooling, heating, and power system integrated with an organic Rankine cycle," Energy, Elsevier, vol. 158(C), pages 238-255.
    16. Lu, Shuai & Gu, Wei & Zhou, Jinhui & Zhang, Xuesong & Wu, Chenyu, 2018. "Coordinated dispatch of multi-energy system with district heating network: Modeling and solution strategy," Energy, Elsevier, vol. 152(C), pages 358-370.
    17. Di Liang & Yimin Li & Zhongning Zhou, 2022. "Numerical Study of Thermochemistry and Trace Element Behavior during the Co-Combustion of Coal and Sludge in Boiler," Energies, MDPI, vol. 15(3), pages 1-16, January.
    18. Ma, Zherui & Dong, Fuxiang & Wang, Jiangjiang & Zhou, Yuan & Feng, Yingsong, 2023. "Optimal design of a novel hybrid renewable energy CCHP system considering long and short-term benefits," Renewable Energy, Elsevier, vol. 206(C), pages 72-85.
    19. Thallam Thattai, A. & Oldenbroek, V. & Schoenmakers, L. & Woudstra, T. & Aravind, P.V., 2016. "Experimental model validation and thermodynamic assessment on high percentage (up to 70%) biomass co-gasification at the 253MWe integrated gasification combined cycle power plant in Buggenum, The Neth," Applied Energy, Elsevier, vol. 168(C), pages 381-393.
    20. Luis Puigjaner & Mar Pérez-Fortes & José M. Laínez-Aguirre, 2015. "Towards a Carbon-Neutral Energy Sector: Opportunities and Challenges of Coordinated Bioenergy Supply Chains-A PSE Approach," Energies, MDPI, vol. 8(6), pages 1-48, June.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:179:y:2019:i:c:p:593-602. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.