IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v168y2019icp295-309.html
   My bibliography  Save this article

Supercritical CO2 and air Brayton-Joule versus ORC systems for heat recovery from glass furnaces: Performance and economic evaluation

Author

Listed:
  • Danieli, Piero
  • Rech, Sergio
  • Lazzaretto, Andrea

Abstract

This paper evaluates the thermodynamic and economic performance of four different heat recovery systems (HRSs) applied to two hollow glass furnaces providing 1.2 to 4 MWt of wasted heat at 450 °C. Organic Rankine Cycle (ORC), two configurations of supercritical CO2 Brayton-Joule cycle (sCO2) and an innovative regenerative air Brayton-Joule cycle generating compressed air and/or power are modeled at both design and off-design conditions. The aim is to find the most commercially attractive HRS for the considered glass furnaces, as representative of small-to-medium size ones, taking into account all physical and technological constraints. The optimized designs of all systems are first obtained by identifying “average” heat recovery conditions from real data. Off-design simulations are then conducted to predict the behavior of the HRSs considering ambient temperature variations and furnaces ageing process. Results show that the ORC systems are the most attractive HRS available in the market for small-size furnaces while the air Brayton-Joule cycle appears to be the best choice when bigger furnaces are considered. On the other hand, the sCO2 cycle systems show the highest power output in the whole range of furnace sizes while being still penalized by the too high costs deriving by their early-stage pre-commercialization phase.

Suggested Citation

  • Danieli, Piero & Rech, Sergio & Lazzaretto, Andrea, 2019. "Supercritical CO2 and air Brayton-Joule versus ORC systems for heat recovery from glass furnaces: Performance and economic evaluation," Energy, Elsevier, vol. 168(C), pages 295-309.
    • Handle: RePEc:eee:energy:v:168:y:2019:i:c:p:295-309
    DOI: 10.1016/j.energy.2018.11.089
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544218323004
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2018.11.089?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Mazzi, N. & Rech, S. & Lazzaretto, A., 2015. "Off-design dynamic model of a real Organic Rankine Cycle system fuelled by exhaust gases from industrial processes," Energy, Elsevier, vol. 90(P1), pages 537-551.
    2. Da Lio, Luca & Manente, Giovanni & Lazzaretto, Andrea, 2017. "A mean-line model to predict the design efficiency of radial inflow turbines in organic Rankine cycle (ORC) systems," Applied Energy, Elsevier, vol. 205(C), pages 187-209.
    3. Schuster, A. & Karellas, S. & Aumann, R., 2010. "Efficiency optimization potential in supercritical Organic Rankine Cycles," Energy, Elsevier, vol. 35(2), pages 1033-1039.
    4. El-Behery, Samy M. & Hussien, A.A. & Kotb, H. & El-Shafie, Mostafa, 2017. "Performance evaluation of industrial glass furnace regenerator," Energy, Elsevier, vol. 119(C), pages 1119-1130.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Li, Ligeng & Tian, Hua & Liu, Peng & Shi, Lingfeng & Shu, Gequn, 2021. "Optimization of CO2 Transcritical Power Cycle (CTPC) for engine waste heat recovery based on split concept," Energy, Elsevier, vol. 229(C).
    2. Yang, Yiping & Huang, Yulei & Jiang, Peixue & Zhu, Yinhai, 2020. "Multi-objective optimization of combined cooling, heating, and power systems with supercritical CO2 recompression Brayton cycle," Applied Energy, Elsevier, vol. 271(C).
    3. Abubakr Ayub & Costante M. Invernizzi & Gioele Di Marcoberardino & Paolo Iora & Giampaolo Manzolini, 2020. "Carbon Dioxide Mixtures as Working Fluid for High-Temperature Heat Recovery: A Thermodynamic Comparison with Transcritical Organic Rankine Cycles," Energies, MDPI, vol. 13(15), pages 1-18, August.
    4. Edwin Espinel Blanco & Guillermo Valencia Ochoa & Jorge Duarte Forero, 2020. "Thermodynamic, Exergy and Environmental Impact Assessment of S-CO 2 Brayton Cycle Coupled with ORC as Bottoming Cycle," Energies, MDPI, vol. 13(9), pages 1-24, May.
    5. Yang, Liu & Su, Zixiang, 2022. "An eco-friendly and efficient trigeneration system for dual-fuel marine engine considering heat storage and energy deployment," Energy, Elsevier, vol. 239(PA).
    6. Lee, Su Won & Kwon, Jin Gyu & Kim, Moo Hwan & Jo, HangJin, 2021. "Cycle analysis and economic evaluation for seawater-LNG Organic Rankine Cycles," Energy, Elsevier, vol. 234(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Xuan Wang & Hua Tian & Gequn Shu, 2016. "Part-Load Performance Prediction and Operation Strategy Design of Organic Rankine Cycles with a Medium Cycle Used for Recovering Waste Heat from Gaseous Fuel Engines," Energies, MDPI, vol. 9(7), pages 1-21, July.
    2. Li, Tailu & Zhu, Jialing & Hu, Kaiyong & Kang, Zhenhua & Zhang, Wei, 2014. "Implementation of PDORC (parallel double-evaporator organic Rankine cycle) to enhance power output in oilfield," Energy, Elsevier, vol. 68(C), pages 680-687.
    3. Tieyu Gao & Changwei Liu, 2017. "Off-Design Performances of Subcritical and Supercritical Organic Rankine Cycles in Geothermal Power Systems under an Optimal Control Strategy," Energies, MDPI, vol. 10(8), pages 1-25, August.
    4. Li, Pengcheng & Cao, Qing & Li, Jing & Lin, Haiwei & Wang, Yandong & Gao, Guangtao & Pei, Gang & Jie, Desuan & Liu, Xunfen, 2021. "An innovative approach to recovery of fluctuating industrial exhaust heat sources using cascade Rankine cycle and two-stage accumulators," Energy, Elsevier, vol. 228(C).
    5. Lai, Ngoc Anh & Wendland, Martin & Fischer, Johann, 2011. "Working fluids for high-temperature organic Rankine cycles," Energy, Elsevier, vol. 36(1), pages 199-211.
    6. Roberto Pili & Hartmut Spliethoff & Christoph Wieland, 2017. "Dynamic Simulation of an Organic Rankine Cycle—Detailed Model of a Kettle Boiler," Energies, MDPI, vol. 10(4), pages 1-28, April.
    7. Pili, Roberto & Romagnoli, Alessandro & Jiménez-Arreola, Manuel & Spliethoff, Hartmut & Wieland, Christoph, 2019. "Simulation of Organic Rankine Cycle – Quasi-steady state vs dynamic approach for optimal economic performance," Energy, Elsevier, vol. 167(C), pages 619-640.
    8. Khaljani, M. & Khoshbakhti Saray, R. & Bahlouli, K., 2015. "Thermodynamic and thermoeconomic optimization of an integrated gas turbine and organic Rankine cycle," Energy, Elsevier, vol. 93(P2), pages 2136-2145.
    9. Liu, Zheng & Copeland, Colin, 2018. "New method for mapping radial turbines exposed to pulsating flows," Energy, Elsevier, vol. 162(C), pages 1205-1222.
    10. Zhang, Huining & Zhou, Peiling & Yuan, Fei, 2021. "Effects of ladle lid or online preheating on heat preservation of ladle linings and temperature drop of molten steel," Energy, Elsevier, vol. 214(C).
    11. Nian, Yong-Le & Cheng, Wen-Long, 2018. "Insights into geothermal utilization of abandoned oil and gas wells," Renewable and Sustainable Energy Reviews, Elsevier, vol. 87(C), pages 44-60.
    12. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    13. Masi, Massimo & Da Lio, Luca & Lazzaretto, Andrea, 2020. "An insight into the similarity approach to predict the maximum efficiency of organic Rankine cycle turbines," Energy, Elsevier, vol. 198(C).
    14. Xia, Xiaoxia & Liu, Zhipeng & Wang, Zhiqi & Sun, Tong & Zhang, Hualong & Zhang, Sifeng, 2023. "Thermo-economic-environmental optimization design of dual-loop organic Rankine cycle under fluctuating heat source temperature," Energy, Elsevier, vol. 264(C).
    15. Amini, Ali & Mirkhani, Nima & Pakjesm Pourfard, Pedram & Ashjaee, Mehdi & Khodkar, Mohammad Amin, 2015. "Thermo-economic optimization of low-grade waste heat recovery in Yazd combined-cycle power plant (Iran) by a CO2 transcritical Rankine cycle," Energy, Elsevier, vol. 86(C), pages 74-84.
    16. Li, Chengyu & Wang, Huaixin, 2016. "Power cycles for waste heat recovery from medium to high temperature flue gas sources – from a view of thermodynamic optimization," Applied Energy, Elsevier, vol. 180(C), pages 707-721.
    17. Ghasemi, Hadi & Paci, Marco & Tizzanini, Alessio & Mitsos, Alexander, 2013. "Modeling and optimization of a binary geothermal power plant," Energy, Elsevier, vol. 50(C), pages 412-428.
    18. Kadhim, Hakim T. & Rona, Aldo, 2018. "Off-design performance of a liquefied natural gas plant with an axial turbine of novel endwall design," Applied Energy, Elsevier, vol. 222(C), pages 830-839.
    19. Steffen, Michael & Löffler, Michael & Schaber, Karlheinz, 2013. "Efficiency of a new Triangle Cycle with flash evaporation in a piston engine," Energy, Elsevier, vol. 57(C), pages 295-307.
    20. Yang, Min-Hsiung & Yeh, Rong-Hua, 2016. "Economic performances optimization of an organic Rankine cycle system with lower global warming potential working fluids in geothermal application," Renewable Energy, Elsevier, vol. 85(C), pages 1201-1213.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:168:y:2019:i:c:p:295-309. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.