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Mathematical modeling, simulation and validation of a boiler drum: Some investigations

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  • Sunil, P.U.
  • Barve, Jayesh
  • Nataraj, P.S.V.

Abstract

The boiler or steam generator is a widely-used energy conversion equipment across the industry to generate steam for power generation or utility purposes. Recently, there is an increasing demand to operate the thermal power plant boilers in more flexible and agile manner due to renewable energy penetration, excess generation capacity, online trading, etc. Mathematical models representing dynamic behavior of the power plant boilers across wide-range operational scenarios like start-ups and load-changes are necessary for such operability and control studies. However, boiler models suitable for such investigations are scarce in the literature. This paper presents a mixed standard lumped model representing the boiler-drum dynamics and a 1-dimensional distributed model based on two-phase thermal hydraulic stability code to represent dynamics of evaporator sub-system. The model is validated using wide-range operational plant data collected from a boiler unit of a combined cycle power plant. Besides, the performance of the proposed model is compared with other two well-known first-principle based models. The performance metrics used for comparisons are small range accuracy, wide-range accuracy, relative computational time and memory requirements. The proposed model is found to out-perform existing models, particularly for the wide-range dynamic operational scenario.

Suggested Citation

  • Sunil, P.U. & Barve, Jayesh & Nataraj, P.S.V., 2017. "Mathematical modeling, simulation and validation of a boiler drum: Some investigations," Energy, Elsevier, vol. 126(C), pages 312-325.
    • Handle: RePEc:eee:energy:v:126:y:2017:i:c:p:312-325
    DOI: 10.1016/j.energy.2017.02.140
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    References listed on IDEAS

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    1. Sreepradha, Chandrasekharan & Panda, Rames Chandra & Bhuvaneswari, Natrajan Swaminathan, 2017. "Mathematical model for integrated coal fired thermal boiler using physical laws," Energy, Elsevier, vol. 118(C), pages 985-998.
    2. Nikula, Riku-Pekka & Ruusunen, Mika & Leiviskä, Kauko, 2016. "Data-driven framework for boiler performance monitoring," Applied Energy, Elsevier, vol. 183(C), pages 1374-1388.
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    3. Konstantin Osintsev & Sergei Aliukov & Yuri Prikhodko, 2021. "Management of the Torch Structure with the New Methodological Approaches to Regulation Based on Neural Network Algorithms," Energies, MDPI, vol. 14(7), pages 1-17, March.
    4. Ducardo L. Molina & Juan Ricardo Vidal Medina & Alexis Sagastume Gutiérrez & Juan J. Cabello Eras & Jesús A. Lopez & Simón Hincapie & Enrique C. Quispe, 2023. "Multiobjective Optimization of the Energy Efficiency and the Steam Flow in a Bagasse Boiler," Sustainability, MDPI, vol. 15(14), pages 1-17, July.
    5. Taler, Jan & Zima, Wiesław & Ocłoń, Paweł & Grądziel, Sławomir & Taler, Dawid & Cebula, Artur & Jaremkiewicz, Magdalena & Korzeń, Anna & Cisek, Piotr & Kaczmarski, Karol & Majewski, Karol, 2019. "Mathematical model of a supercritical power boiler for simulating rapid changes in boiler thermal loading," Energy, Elsevier, vol. 175(C), pages 580-592.
    6. Taler, Dawid & Dzierwa, Piotr & Taler, Jan, 2020. "New method for determining the optimum fluid temperature when heating pressure thick-walled components with openings," Energy, Elsevier, vol. 200(C).
    7. Konstantin Osintsev & Sergei Aliukov & Sulpan Kuskarbekova, 2021. "Experimental Study of a Coil Type Steam Boiler Operated on an Oil Field in the Subarctic Continental Climate," Energies, MDPI, vol. 14(4), pages 1-23, February.
    8. Grądziel, Sławomir, 2019. "Analysis of thermal and flow phenomena in natural circulation boiler evaporator," Energy, Elsevier, vol. 172(C), pages 881-891.
    9. Zima, Wiesław & Grądziel, Sławomir & Cebula, Artur & Rerak, Monika & Kozak-Jagieła, Ewa & Pilarczyk, Marcin, 2023. "Mathematical model of a power boiler operation under rapid thermal load changes," Energy, Elsevier, vol. 263(PC).
    10. Yu, Haiquan & Zhou, Jianxin & Si, Fengqi & Nord, Lars O., 2022. "Combined heat and power dynamic economic dispatch considering field operational characteristics of natural gas combined cycle plants," Energy, Elsevier, vol. 244(PA).
    11. Sunil, P.U. & Barve, Jayesh & Nataraj, P.S.V., 2018. "A robust heat recovery steam generator drum level control for wide range operation flexibility considering renewable energy integration," Energy, Elsevier, vol. 163(C), pages 873-893.
    12. Jia, Xiongjie & Sang, Yichen & Li, Yanjun & Du, Wei & Zhang, Guolei, 2022. "Short-term forecasting for supercharged boiler safety performance based on advanced data-driven modelling framework," Energy, Elsevier, vol. 239(PE).
    13. Farahani, Yaser & Jafarian, Ali & Mahdavi Keshavar, Omid, 2022. "Dynamic simulation of a hybrid once-through and natural circulation Heat Recovery Steam Generator (HRSG)," Energy, Elsevier, vol. 242(C).

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