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Lithium-ion battery degradation modelling using universal differential equations: Development of a cost-effective parameterisation methodology

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  • Kuzhiyil, Jishnu Ayyangatu
  • Damoulas, Theodoros
  • Planella, Ferran Brosa
  • Widanage, W. Dhammika

Abstract

The accuracy and reliability of physics-based lithium-ion battery degradation models are limited by incomplete understanding of degradation mechanisms. This article presents Universal Differential Equations (UDE) based degradation modelling, which integrates neural networks into physics-based model differential equations to learn partially understood degradation mechanisms. Therefore, this approach combines the function approximation capabilities of machine learning with the interpretability of physics-based models. However, the widespread adoption of this methodology is hindered by the high cost of training neural networks placed within a physics-based degradation model. To address this, we propose a cost-effective parameterisation method that exploits the large difference between electrochemical and degradation time scales, to speed up the gradient calculation using the continuous adjoint sensitivity analysis. Additionally, efficient scaling of this method to multiple ageing datasets is ensured through mini-batching. Finally, we demonstrate this approach by developing a novel UDE calendar ageing model and validating it against in-house experimental data covering 39 storage conditions (13 states of charge at 0 °C, 25 °C, and 45 °C). The predictions on full cell capacity and loss of active material (LAM) at negative electrode align well with experimental observations with an average RMSE of 0.66% and 1.11% respectively, which was a significant improvement over the baseline physics-based model.

Suggested Citation

  • Kuzhiyil, Jishnu Ayyangatu & Damoulas, Theodoros & Planella, Ferran Brosa & Widanage, W. Dhammika, 2025. "Lithium-ion battery degradation modelling using universal differential equations: Development of a cost-effective parameterisation methodology," Applied Energy, Elsevier, vol. 382(C).
  • Handle: RePEc:eee:appene:v:382:y:2025:i:c:s0306261924026059
    DOI: 10.1016/j.apenergy.2024.125221
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    References listed on IDEAS

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    1. Paul Stapor & Leonard Schmiester & Christoph Wierling & Simon Merkt & Dilan Pathirana & Bodo M. H. Lange & Daniel Weindl & Jan Hasenauer, 2022. "Mini-batch optimization enables training of ODE models on large-scale datasets," Nature Communications, Nature, vol. 13(1), pages 1-17, December.
    2. Kuzhiyil, Jishnu Ayyangatu & Damoulas, Theodoros & Widanage, W. Dhammika, 2024. "Neural equivalent circuit models: Universal differential equations for battery modelling," Applied Energy, Elsevier, vol. 371(C).
    3. Josefine D. McBrayer & Marco-Tulio F. Rodrigues & Maxwell C. Schulze & Daniel P. Abraham & Christopher A. Apblett & Ira Bloom & Gerard Michael Carroll & Andrew M. Colclasure & Chen Fang & Katharine L., 2021. "Calendar aging of silicon-containing batteries," Nature Energy, Nature, vol. 6(9), pages 866-872, September.
    4. Liu, Kailong & Ashwin, T.R. & Hu, Xiaosong & Lucu, Mattin & Widanage, W. Dhammika, 2020. "An evaluation study of different modelling techniques for calendar ageing prediction of lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 131(C).
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