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Operando analysis of through-plane interlayer temperatures in the PEM electrolyzer cell under various operating conditions

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  • Wang, Kaichen
  • Feng, Yuancheng
  • Xiao, Feng
  • Zhang, Tianying
  • Wang, Zhiming
  • Ye, Feng
  • Xu, Chao

Abstract

In this study, micro thermocouples were applied to operando measure the through-plane interlayer temperatures of the proton exchange membrane (PEM) electrolyzer cell. The heat transfer, mass transfer, and electrochemical processes inside the cell were analyzed under various operating conditions. By comparing the temperature characteristics and electrolysis performance of the cell in two different heating modes, the effect of the flow rate on the cell performance was elucidated, and the interlayer temperature distribution in the through-plane direction was investigated. The dynamic response characteristics of temperature and voltage under abrupt changes in current density were also explored. The water starvation experiments of the electrolyzer cell revealed in detail the behaviors of the temperature runaway and the voltage runaway. The results indicated that the heating mode of water preheating and cell heating effectively reduced the difference in the internal temperatures and maintained the cell performance. Under dynamic operating conditions, temperature exhibited a longer stabilization time than voltage. The onset of temperature runaway and voltage runaway induced by water starvation was random and unpredictable, which would irreversibly damage the electrolysis performance.

Suggested Citation

  • Wang, Kaichen & Feng, Yuancheng & Xiao, Feng & Zhang, Tianying & Wang, Zhiming & Ye, Feng & Xu, Chao, 2023. "Operando analysis of through-plane interlayer temperatures in the PEM electrolyzer cell under various operating conditions," Applied Energy, Elsevier, vol. 348(C).
    • Handle: RePEc:eee:appene:v:348:y:2023:i:c:s0306261923009522
    DOI: 10.1016/j.apenergy.2023.121588
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    References listed on IDEAS

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    1. Lee, Chi-Yuan & Chen, Chia-Hung & Li, Shih-Chun & Wang, Yu-Syuan, 2019. "Development and application of flexible integrated microsensor as real-time monitoring tool in proton exchange membrane water electrolyzer," Renewable Energy, Elsevier, vol. 143(C), pages 906-914.
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    1. Wang, Mingyuan & Zhou, Jinzhi & Ji, Jie & Song, Jian & Ji, Wenhui, 2025. "Performance assessment of solar-driven electrolytic hydrogen production systems enhanced by CdTe PV and sun-tracking device," Applied Energy, Elsevier, vol. 390(C).
    2. Du, Tao & Wang, Changjian & Ma, Hongsheng & Xu, Yunbo & Li, Yang, 2025. "Experimental investigation on the effects of water flow rates and wind speeds on the temperature and performance of PEM electrolyzer stacks," Energy, Elsevier, vol. 334(C).
    3. Haoyu Zhang & Jiangong Zhu & Chao Wang & Hao Yuan & Haifeng Dai & Xuezhe Wei, 2025. "Experimental Study on the Impact of Flow Rate Strategies on the Mass Transfer Impedance of PEM Electrolyzers," Energies, MDPI, vol. 18(11), pages 1-11, May.
    4. Ma, Shuaihao & Wang, Kaichen & Xiao, Feng & Zhang, Tianying & Ye, Feng & Xu, Chao & Liu, Jianguo, 2025. "In-plane performance analysis of PEM electrolyzer cell under multiple operating conditions based on anode segmented visualization design," Applied Energy, Elsevier, vol. 381(C).

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