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Mechanism of inhomogeneous deformation and equal-stiffness design of large-format prismatic lithium-ion batteries

Author

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  • Chen, Haosen
  • Fan, Jinbao
  • Zhang, Mingliang
  • Feng, Xiaolong
  • Zhong, Ximing
  • He, Jianchao
  • Ai, Shigang

Abstract

Inhomogeneous deformation is one of the most critical reasons for performance degradation in lithium-ion battery cells integrated into a complete battery system. However, the mechanism of inhomogeneous deformation at the cell-level remains poorly understood owing to the limited experimental and simulation studies on the subject. In this study, an in-situ measurement platform and a three-dimensional intercalation-induced expansion model are proposed for the heterogeneity analysis of a 100-Ah prismatic battery. The platform can precisely acquire the surface topography and multi-points strain distribution in three directions. Furthermore, the expansion model can accurately predict the electrochemical and mechanical responses of the battery by introducing an equivalent coefficient of intercalation-induced expansion. We obtained three typical characteristics of non-uniform deformation, which can be attributed to a warped shell with variable stiffness. Accordingly, a lattice composite sandwich spacer based on equal-stiffness theory is presented, with the maximum deformation and displacement variance reduced by 40.3% and 63.7%, respectively. Our proposed approach is beneficial for mitigating the inhomogeneous deformation and also conducive to a more uniform temperature field, as it allows refrigerant flow through the voids of spacers.

Suggested Citation

  • Chen, Haosen & Fan, Jinbao & Zhang, Mingliang & Feng, Xiaolong & Zhong, Ximing & He, Jianchao & Ai, Shigang, 2023. "Mechanism of inhomogeneous deformation and equal-stiffness design of large-format prismatic lithium-ion batteries," Applied Energy, Elsevier, vol. 332(C).
    • Handle: RePEc:eee:appene:v:332:y:2023:i:c:s0306261922017512
    DOI: 10.1016/j.apenergy.2022.120494
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    References listed on IDEAS

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