IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v227y2018icp180-189.html
   My bibliography  Save this article

A power dispatch model for a ferrochrome plant heat recovery cogeneration system

Author

Listed:
  • Zhang, Lijun
  • Chennells, Michael
  • Xia, Xiaohua

Abstract

A Organic Rankine Cycle waste heat recovery cogeneration system for heat recovery and power generation to relieve grid pressure and save energy cost for a ferrochrome smelting plant is investigated. Through the recovery and utilization of previously wasted heat from the facility’s internal smelting process off-gases, the cogeneration system is introduced to generate electrical power to supply the on-site electricity demand and feed electricity back to the utility grid when it is necessary and beneficial to do so. In addition, the cogeneration system generates cooling power through a lithium bromide-water solution absorption refrigeration cycle to meet the cooling requirements of the plant. The heat recovery process for power generation is modeled and the optimal power dispatching between the on-site loads and the utility grid is formulated as an economic power dispatching (EPD) problem, which aims to maximize the plant’s economic benefits by means of minimizing the cost of purchasing electricity from the utility and maximizing revenue from selling the generated electricity to the grid. Application of the developed model to a ferrochrome smelting plant in South Africa is presented as a case study. It is found that, for the studied case, more than $1,290,000 annual savings can be obtained as a result of the proposed heat recovery power generation system and the associated EPD model. In addition to this, more than $920,000 annual savings is obtained as a result of the generated cooling power via the proposed absorption refrigeration system. The combined cogeneration system is able to generate up to 4.4MW electrical power and 11.3MW cooling power from the recovered thermal energy that was previously wasted.

Suggested Citation

  • Zhang, Lijun & Chennells, Michael & Xia, Xiaohua, 2018. "A power dispatch model for a ferrochrome plant heat recovery cogeneration system," Applied Energy, Elsevier, vol. 227(C), pages 180-189.
    • Handle: RePEc:eee:appene:v:227:y:2018:i:c:p:180-189
    DOI: 10.1016/j.apenergy.2017.08.019
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261917310346
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2017.08.019?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Ziviani, Davide & Beyene, Asfaw & Venturini, Mauro, 2014. "Advances and challenges in ORC systems modeling for low grade thermal energy recovery," Applied Energy, Elsevier, vol. 121(C), pages 79-95.
    2. Zhang, Chuan & Zhou, Li & Chhabra, Pulkit & Garud, Sushant S. & Aditya, Kevin & Romagnoli, Alessandro & Comodi, Gabriele & Dal Magro, Fabio & Meneghetti, Antonella & Kraft, Markus, 2016. "A novel methodology for the design of waste heat recovery network in eco-industrial park using techno-economic analysis and multi-objective optimization," Applied Energy, Elsevier, vol. 184(C), pages 88-102.
    3. Liew, Peng Yen & Lim, Jeng Shiun & Wan Alwi, Sharifah Rafidah & Abdul Manan, Zainuddin & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír, 2014. "A retrofit framework for Total Site heat recovery systems," Applied Energy, Elsevier, vol. 135(C), pages 778-790.
    4. Zhang, Shirong & Xia, Xiaohua, 2010. "Optimal control of operation efficiency of belt conveyor systems," Applied Energy, Elsevier, vol. 87(6), pages 1929-1937, June.
    5. Zhuan, Xiangtao & Xia, Xiaohua, 2013. "Optimal operation scheduling of a pumping station with multiple pumps," Applied Energy, Elsevier, vol. 104(C), pages 250-257.
    6. Al Moussawi, Houssein & Fardoun, Farouk & Louahlia, Hasna, 2017. "Selection based on differences between cogeneration and trigeneration in various prime mover technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 74(C), pages 491-511.
    7. Xia, Xiaohua & Zhang, Jiangfeng, 2013. "Mathematical description for the measurement and verification of energy efficiency improvement," Applied Energy, Elsevier, vol. 111(C), pages 247-256.
    8. Chen, Huijuan & Goswami, D. Yogi & Rahman, Muhammad M. & Stefanakos, Elias K., 2011. "A supercritical Rankine cycle using zeotropic mixture working fluids for the conversion of low-grade heat into power," Energy, Elsevier, vol. 36(1), pages 549-555.
    9. Maruoka, Nobuhiro & Akiyama, Tomohiro, 2006. "Exergy recovery from steelmaking off-gas by latent heat storage for methanol production," Energy, Elsevier, vol. 31(10), pages 1632-1642.
    10. Tebello Mathaba & Xiaohua Xia, 2015. "A Parametric Energy Model for Energy Management of Long Belt Conveyors," Energies, MDPI, vol. 8(12), pages 1-19, December.
    11. Zhang, Lijun & Xia, Xiaohua & Zhang, Jiangfeng, 2014. "Improving energy efficiency of cyclone circuits in coal beneficiation plants by pump-storage systems," Applied Energy, Elsevier, vol. 119(C), pages 306-313.
    12. Chen, Huijuan & Goswami, D. Yogi & Stefanakos, Elias K., 2010. "A review of thermodynamic cycles and working fluids for the conversion of low-grade heat," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(9), pages 3059-3067, December.
    13. Saleh, Bahaa & Koglbauer, Gerald & Wendland, Martin & Fischer, Johann, 2007. "Working fluids for low-temperature organic Rankine cycles," Energy, Elsevier, vol. 32(7), pages 1210-1221.
    14. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    15. Sun, Liuli & Han, Wei & Jing, Xuye & Zheng, Danxing & Jin, Hongguang, 2013. "A power and cooling cogeneration system using mid/low-temperature heat source," Applied Energy, Elsevier, vol. 112(C), pages 886-897.
    16. Yu, Haoshui & Feng, Xiao & Wang, Yufei & Biegler, Lorenz T. & Eason, John, 2016. "A systematic method to customize an efficient organic Rankine cycle (ORC) to recover waste heat in refineries," Applied Energy, Elsevier, vol. 179(C), pages 302-315.
    17. Hung, T.C. & Shai, T.Y. & Wang, S.K., 1997. "A review of organic rankine cycles (ORCs) for the recovery of low-grade waste heat," Energy, Elsevier, vol. 22(7), pages 661-667.
    18. Oluleye, Gbemi & Jobson, Megan & Smith, Robin & Perry, Simon J., 2016. "Evaluating the potential of process sites for waste heat recovery," Applied Energy, Elsevier, vol. 161(C), pages 627-646.
    19. Sala, A. & Flores, I. & Sala, J.M. & Millán, J.A. & Gómez, I. & López, L.M., 2008. "Cogeneration technology for the metal-processing sector," Applied Energy, Elsevier, vol. 85(6), pages 516-527, June.
    20. Wu, Zhou & Tazvinga, Henerica & Xia, Xiaohua, 2015. "Demand side management of photovoltaic-battery hybrid system," Applied Energy, Elsevier, vol. 148(C), pages 294-304.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Kermani, Maziar & Wallerand, Anna S. & Kantor, Ivan D. & Maréchal, François, 2018. "Generic superstructure synthesis of organic Rankine cycles for waste heat recovery in industrial processes," Applied Energy, Elsevier, vol. 212(C), pages 1203-1225.
    2. Kagiri, Charles & Wanjiru, Evan M. & Zhang, Lijun & Xia, Xiaohua, 2018. "Optimized response to electricity time-of-use tariff of a compressed natural gas fuelling station," Applied Energy, Elsevier, vol. 222(C), pages 244-256.
    3. Sarkar, Jahar, 2015. "Review and future trends of supercritical CO2 Rankine cycle for low-grade heat conversion," Renewable and Sustainable Energy Reviews, Elsevier, vol. 48(C), pages 434-451.
    4. Pezzuolo, Alex & Benato, Alberto & Stoppato, Anna & Mirandola, Alberto, 2016. "The ORC-PD: A versatile tool for fluid selection and Organic Rankine Cycle unit design," Energy, Elsevier, vol. 102(C), pages 605-620.
    5. Li, Jian & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen & Liu, Qiang, 2018. "Parametric optimization and thermodynamic performance comparison of single-pressure and dual-pressure evaporation organic Rankine cycles," Applied Energy, Elsevier, vol. 217(C), pages 409-421.
    6. Hong Gao & Chao Liu & Chao He & Xiaoxiao Xu & Shuangying Wu & Yourong Li, 2012. "Performance Analysis and Working Fluid Selection of a Supercritical Organic Rankine Cycle for Low Grade Waste Heat Recovery," Energies, MDPI, vol. 5(9), pages 1-15, August.
    7. Li, Jian & Peng, Xiayao & Yang, Zhen & Hu, Shuozhuo & Duan, Yuanyuan, 2022. "Design, improvements and applications of dual-pressure evaporation organic Rankine cycles: A review," Applied Energy, Elsevier, vol. 311(C).
    8. Wanjiru, Evan M. & Xia, Xiaohua, 2015. "Energy-water optimization model incorporating rooftop water harvesting for lawn irrigation," Applied Energy, Elsevier, vol. 160(C), pages 521-531.
    9. Sánchez, Carlos J.N. & da Silva, Alexandre K., 2018. "Technical and environmental analysis of transcritical Rankine cycles operating with numerous CO2 mixtures," Energy, Elsevier, vol. 142(C), pages 180-190.
    10. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    11. Liu, Wei & Meinel, Dominik & Gleinser, Moritz & Wieland, Christoph & Spliethoff, Hartmut, 2015. "Optimal Heat Source Temperature for thermodynamic optimization of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 88(C), pages 897-906.
    12. Tchanche, Bertrand F. & Lambrinos, Gr. & Frangoudakis, A. & Papadakis, G., 2011. "Low-grade heat conversion into power using organic Rankine cycles – A review of various applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(8), pages 3963-3979.
    13. Li, Jian & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen, 2019. "Design and performance analyses for a novel organic Rankine cycle with supercritical-subcritical heat absorption process coupling," Applied Energy, Elsevier, vol. 235(C), pages 1400-1414.
    14. Sanjay Mukherjee & Abhishek Asthana & Martin Howarth & Jahedul Islam Chowdhury, 2020. "Techno-Economic Assessment of Waste Heat Recovery Technologies for the Food Processing Industry," Energies, MDPI, vol. 13(23), pages 1-26, December.
    15. Dominika Matuszewska & Piotr Olczak, 2020. "Evaluation of Using Gas Turbine to Increase Efficiency of the Organic Rankine Cycle (ORC)," Energies, MDPI, vol. 13(6), pages 1-21, March.
    16. Lorenzo Tocci & Tamas Pal & Ioannis Pesmazoglou & Benjamin Franchetti, 2017. "Small Scale Organic Rankine Cycle (ORC): A Techno-Economic Review," Energies, MDPI, vol. 10(4), pages 1-26, March.
    17. Xu, Jinliang & Liu, Chao, 2013. "Effect of the critical temperature of organic fluids on supercritical pressure Organic Rankine Cycles," Energy, Elsevier, vol. 63(C), pages 109-122.
    18. Zhai, Huixing & An, Qingsong & Shi, Lin & Lemort, Vincent & Quoilin, Sylvain, 2016. "Categorization and analysis of heat sources for organic Rankine cycle systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 64(C), pages 790-805.
    19. Li, Jian & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen, 2019. "Effects of heat source temperature and mixture composition on the combined superiority of dual-pressure evaporation organic Rankine cycle and zeotropic mixtures," Energy, Elsevier, vol. 174(C), pages 436-449.
    20. Vélez, Fredy & Segovia, José J. & Martín, M. Carmen & Antolín, Gregorio & Chejne, Farid & Quijano, Ana, 2012. "A technical, economical and market review of organic Rankine cycles for the conversion of low-grade heat for power generation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(6), pages 4175-4189.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:227:y:2018:i:c:p:180-189. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.