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Heat integration in processes with diverse production lines: A comprehensive framework and an application in food industry

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  • Miah, J.H.
  • Griffiths, A.
  • McNeill, R.
  • Poonaji, I.
  • Martin, R.
  • Yang, A.
  • Morse, S.

Abstract

Heat integration is a key measure to improving energy efficiency and maximising heat recovery. Since the advent of Pinch analysis in the 1980s, direct and indirect integration approaches have developed in separate domains with very few examples where both approaches are utilised together to maximise heat recovery. This paper presents a novel decision-making framework for heat integration in complex and diverse production lines, with the aim to provide the user with a step-by-step guide to evaluate all heat recovery opportunities through a combination of direct and indirect heat integration. This framework involves analysis at both the zonal level and the factory level. The proposed framework was applied to a case study based on a confectionery factory in the UK that manufactured multiple products across a diverse range of food technologies. It demonstrates that the framework can effectively identify the significant streams to be considered in the heat integration analysis, and address practical factors such as diverse production times, geographical proximity, and potential of compromise to product quality when the direct and indirect heat integration opportunities are proposed and assessed both within and between production zones. This practical framework has the potential to benefit the wider food industry and beyond.

Suggested Citation

  • Miah, J.H. & Griffiths, A. & McNeill, R. & Poonaji, I. & Martin, R. & Yang, A. & Morse, S., 2014. "Heat integration in processes with diverse production lines: A comprehensive framework and an application in food industry," Applied Energy, Elsevier, vol. 132(C), pages 452-464.
    • Handle: RePEc:eee:appene:v:132:y:2014:i:c:p:452-464
    DOI: 10.1016/j.apenergy.2014.07.027
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    2. Matsuda, Kazuo & Hirochi, Yoshiichi & Tatsumi, Hiroyuki & Shire, Tim, 2009. "Applying heat integration total site based pinch technology to a large industrial area in Japan to further improve performance of highly efficient process plants," Energy, Elsevier, vol. 34(10), pages 1687-1692.
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    Cited by:

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    2. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
    3. Elsa Klinac & James Kenneth Carson & Duy Hoang & Qun Chen & Donald John Cleland & Timothy Gordon Walmsley, 2023. "Multi-Level Process Integration of Heat Pumps in Meat Processing," Energies, MDPI, vol. 16(8), pages 1-16, April.
    4. Ho, Wai Shin & Hashim, Haslenda & Lim, Jeng Shiun & Lee, Chew Tin & Sam, Kah Chiin & Tan, Sie Ting, 2017. "Waste Management Pinch Analysis (WAMPA): Application of Pinch Analysis for greenhouse gas (GHG) emission reduction in municipal solid waste management," Applied Energy, Elsevier, vol. 185(P2), pages 1481-1489.
    5. Miah, J.H. & Griffiths, A. & McNeill, R. & Poonaji, I. & Martin, R. & Leiser, A. & Morse, S. & Yang, A. & Sadhukhan, J., 2015. "Maximising the recovery of low grade heat: An integrated heat integration framework incorporating heat pump intervention for simple and complex factories," Applied Energy, Elsevier, vol. 160(C), pages 172-184.
    6. Legorburu, Gabriel & Smith, Amanda D., 2018. "Energy modeling framework for optimizing heat recovery in a seasonal food processing facility," Applied Energy, Elsevier, vol. 229(C), pages 151-162.
    7. Abdelouadoud, Yasmina & Lucas, Edward & Krummenacher, Pierre & Olsen, Donald & Wellig, Beat, 2019. "Batch process heat storage integration: A simple and effective graphical approach," Energy, Elsevier, vol. 185(C), pages 804-818.

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