IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v132y2014icp452-464.html
   My bibliography  Save this article

Heat integration in processes with diverse production lines: A comprehensive framework and an application in food industry

Author

Listed:
  • Miah, J.H.
  • Griffiths, A.
  • McNeill, R.
  • Poonaji, I.
  • Martin, R.
  • Yang, A.
  • Morse, S.

Abstract

Heat integration is a key measure to improving energy efficiency and maximising heat recovery. Since the advent of Pinch analysis in the 1980s, direct and indirect integration approaches have developed in separate domains with very few examples where both approaches are utilised together to maximise heat recovery. This paper presents a novel decision-making framework for heat integration in complex and diverse production lines, with the aim to provide the user with a step-by-step guide to evaluate all heat recovery opportunities through a combination of direct and indirect heat integration. This framework involves analysis at both the zonal level and the factory level. The proposed framework was applied to a case study based on a confectionery factory in the UK that manufactured multiple products across a diverse range of food technologies. It demonstrates that the framework can effectively identify the significant streams to be considered in the heat integration analysis, and address practical factors such as diverse production times, geographical proximity, and potential of compromise to product quality when the direct and indirect heat integration opportunities are proposed and assessed both within and between production zones. This practical framework has the potential to benefit the wider food industry and beyond.

Suggested Citation

  • Miah, J.H. & Griffiths, A. & McNeill, R. & Poonaji, I. & Martin, R. & Yang, A. & Morse, S., 2014. "Heat integration in processes with diverse production lines: A comprehensive framework and an application in food industry," Applied Energy, Elsevier, vol. 132(C), pages 452-464.
    • Handle: RePEc:eee:appene:v:132:y:2014:i:c:p:452-464
    DOI: 10.1016/j.apenergy.2014.07.027
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261914007089
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2014.07.027?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Matsuda, Kazuo & Hirochi, Yoshiichi & Tatsumi, Hiroyuki & Shire, Tim, 2009. "Applying heat integration total site based pinch technology to a large industrial area in Japan to further improve performance of highly efficient process plants," Energy, Elsevier, vol. 34(10), pages 1687-1692.
    2. Feng, Xiao & Pu, Jing & Yang, Junkun & Chu, Khim Hoong, 2011. "Energy recovery in petrochemical complexes through heat integration retrofit analysis," Applied Energy, Elsevier, vol. 88(5), pages 1965-1982, May.
    3. Introduction, E., 1998. "Editorial Introduction," Journal of Public Economics, Elsevier, vol. 68(3), pages 307-308, June.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Antonia Tamborrino & Claudio Perone & Filippo Catalano & Giacomo Squeo & Francesco Caponio & Biagio Bianchi, 2019. "Modelling Energy Consumption and Energy-Saving in High-Quality Olive Oil Decanter Centrifuge: Numerical Study and Experimental Validation," Energies, MDPI, vol. 12(13), pages 1-20, July.
    2. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
    3. Elsa Klinac & James Kenneth Carson & Duy Hoang & Qun Chen & Donald John Cleland & Timothy Gordon Walmsley, 2023. "Multi-Level Process Integration of Heat Pumps in Meat Processing," Energies, MDPI, vol. 16(8), pages 1-16, April.
    4. Ho, Wai Shin & Hashim, Haslenda & Lim, Jeng Shiun & Lee, Chew Tin & Sam, Kah Chiin & Tan, Sie Ting, 2017. "Waste Management Pinch Analysis (WAMPA): Application of Pinch Analysis for greenhouse gas (GHG) emission reduction in municipal solid waste management," Applied Energy, Elsevier, vol. 185(P2), pages 1481-1489.
    5. Miah, J.H. & Griffiths, A. & McNeill, R. & Poonaji, I. & Martin, R. & Leiser, A. & Morse, S. & Yang, A. & Sadhukhan, J., 2015. "Maximising the recovery of low grade heat: An integrated heat integration framework incorporating heat pump intervention for simple and complex factories," Applied Energy, Elsevier, vol. 160(C), pages 172-184.
    6. Legorburu, Gabriel & Smith, Amanda D., 2018. "Energy modeling framework for optimizing heat recovery in a seasonal food processing facility," Applied Energy, Elsevier, vol. 229(C), pages 151-162.
    7. Abdelouadoud, Yasmina & Lucas, Edward & Krummenacher, Pierre & Olsen, Donald & Wellig, Beat, 2019. "Batch process heat storage integration: A simple and effective graphical approach," Energy, Elsevier, vol. 185(C), pages 804-818.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Nguyen, Tuong-Van & Fülöp, Tamás Gábor & Breuhaus, Peter & Elmegaard, Brian, 2014. "Life performance of oil and gas platforms: Site integration and thermodynamic evaluation," Energy, Elsevier, vol. 73(C), pages 282-301.
    2. Liew, Peng Yen & Lim, Jeng Shiun & Wan Alwi, Sharifah Rafidah & Abdul Manan, Zainuddin & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír, 2014. "A retrofit framework for Total Site heat recovery systems," Applied Energy, Elsevier, vol. 135(C), pages 778-790.
    3. Zhang, Bing J. & Tang, Qiao Q. & Zhao, Yue & Chen, Yu Q. & Chen, Qing L. & Floudas, Christodoulos A., 2018. "Multi-level energy integration between units, plants and sites for natural gas industrial parks," Renewable and Sustainable Energy Reviews, Elsevier, vol. 88(C), pages 1-15.
    4. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    5. Hackl, Roman & Harvey, Simon, 2013. "Framework methodology for increased energy efficiency and renewable feedstock integration in industrial clusters," Applied Energy, Elsevier, vol. 112(C), pages 1500-1509.
    6. Liew, Peng Yen & Walmsley, Timothy Gordon & Wan Alwi, Sharifah Rafidah & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2016. "Integrating district cooling systems in Locally Integrated Energy Sectors through Total Site Heat Integration," Applied Energy, Elsevier, vol. 184(C), pages 1350-1363.
    7. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
    8. Johansson, Daniella & Rootzén, Johan & Berntsson, Thore & Johnsson, Filip, 2012. "Assessment of strategies for CO2 abatement in the European petroleum refining industry," Energy, Elsevier, vol. 42(1), pages 375-386.
    9. Zhang, B.J. & Liu, K. & Luo, X.L. & Chen, Q.L. & Li, W.K., 2015. "A multi-period mathematical model for simultaneous optimization of materials and energy on the refining site scale," Applied Energy, Elsevier, vol. 143(C), pages 238-250.
    10. Liu, Guilian & Zhou, Hua & Shen, Renjie & Feng, Xiao, 2014. "A graphical method for integrating work exchange network," Applied Energy, Elsevier, vol. 114(C), pages 588-599.
    11. Liu, X.G. & He, C. & He, C.C. & Chen, J.J. & Zhang, B.J. & Chen, Q.L., 2017. "A new retrofit approach to the absorption-stabilization process for improving energy efficiency in refineries," Energy, Elsevier, vol. 118(C), pages 1131-1145.
    12. Varbanov, Petar Sabev & Fodor, Zsófia & Klemeš, Jiří Jaromír, 2012. "Total Site targeting with process specific minimum temperature difference (ΔTmin)," Energy, Elsevier, vol. 44(1), pages 20-28.
    13. Nahin Tasmin & Shahjadi Hisan Farjana & Md Rashed Hossain & Santu Golder & M. A. Parvez Mahmud, 2022. "Integration of Solar Process Heat in Industries: A Review," Clean Technol., MDPI, vol. 4(1), pages 1-35, February.
    14. Hong, Xiaodong & Liao, Zuwei & Sun, Jingyuan & Jiang, Binbo & Wang, Jingdai & Yang, Yongrong, 2019. "Transshipment type heat exchanger network model for intra- and inter-plant heat integration using process streams," Energy, Elsevier, vol. 178(C), pages 853-866.
    15. Zhang, Chuan & Zhou, Li & Chhabra, Pulkit & Garud, Sushant S. & Aditya, Kevin & Romagnoli, Alessandro & Comodi, Gabriele & Dal Magro, Fabio & Meneghetti, Antonella & Kraft, Markus, 2016. "A novel methodology for the design of waste heat recovery network in eco-industrial park using techno-economic analysis and multi-objective optimization," Applied Energy, Elsevier, vol. 184(C), pages 88-102.
    16. Eriksson, Lina & Morandin, Matteo & Harvey, Simon, 2015. "Targeting capital cost of excess heat collection systems in complex industrial sites for district heating applications," Energy, Elsevier, vol. 91(C), pages 465-478.
    17. Bungener, Stephane & Hackl, Roman & Van Eetvelde, Greet & Harvey, Simon & Marechal, Francois, 2015. "Multi-period analysis of heat integration measures in industrial clusters," Energy, Elsevier, vol. 93(P1), pages 220-234.
    18. Jin, Yuhui & Chang, Chuei-Tin & Li, Shaojun & Jiang, Da, 2018. "On the use of risk-based Shapley values for cost sharing in interplant heat integration programs," Applied Energy, Elsevier, vol. 211(C), pages 904-920.
    19. Chang, Hao-Hsuan & Chang, Chuei-Tin & Li, Bao-Hong, 2018. "Game-theory based optimization strategies for stepwise development of indirect interplant heat integration plans," Energy, Elsevier, vol. 148(C), pages 90-111.
    20. Tarighaleslami, Amir H. & Walmsley, Timothy G. & Atkins, Martin J. & Walmsley, Michael R.W. & Liew, Peng Yen & Neale, James R., 2017. "A Unified Total Site Heat Integration targeting method for isothermal and non-isothermal utilities," Energy, Elsevier, vol. 119(C), pages 10-25.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:132:y:2014:i:c:p:452-464. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.