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Surface roughness effect on the metallic bipolar plates of a proton exchange membrane fuel cell

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  • Lin, Chien-Hung

Abstract

Proton exchange membrane fuel cells (PEMFCs) is a promising candidate as energy systems. However, the stability and lifetime of cells are still important issues. The effect of surface roughness on metallic bipolar plate is discussed in this paper. Various roughness on the bulk surface are obtained by the sandblasting method. The grain sizes of sand are selected as 50, 100 and 200μm. The Ac impedance experiment results show that the bipolar plate roughness and carbon paper porosity are well matched when the surface roughness is within 1–2μm. Superior condition decreases the contact resistance loss in the fuel cell. The high frequency resistance of the coarse surface was larger than that of the substrate by around 5mΩ. Furthermore, a new arc was formed at the low frequency region. Hence, the unmatch roughness condition of the bipolar plate significantly increases the contact resistance and mass transfer resistance. This paper develops a sequential approach to study an optimum surface roughness by combining the whole performance (I–V) curve and AC impedance result. It benefits us to quantify the contact and mass transfer resistance exists in the PEMFC. The proposed surface treatment improves the surface effect and promotes the implement of potential metallic bipolar plate in near future.

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  • Lin, Chien-Hung, 2013. "Surface roughness effect on the metallic bipolar plates of a proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 104(C), pages 898-904.
    • Handle: RePEc:eee:appene:v:104:y:2013:i:c:p:898-904
    DOI: 10.1016/j.apenergy.2012.12.024
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    1. Chen, Huicui & Song, Zhen & Zhao, Xin & Zhang, Tong & Pei, Pucheng & Liang, Chen, 2018. "A review of durability test protocols of the proton exchange membrane fuel cells for vehicle," Applied Energy, Elsevier, vol. 224(C), pages 289-299.
    2. Pei, Pucheng & Chen, Huicui, 2014. "Main factors affecting the lifetime of Proton Exchange Membrane fuel cells in vehicle applications: A review," Applied Energy, Elsevier, vol. 125(C), pages 60-75.
    3. Boyaci San, Fatma Gül & Isik-Gulsac, Isil & Okur, Osman, 2013. "Analysis of the polymer composite bipolar plate properties on the performance of PEMFC (polymer electrolyte membrane fuel cells) by RSM (response surface methodology)," Energy, Elsevier, vol. 55(C), pages 1067-1075.
    4. Shu, Qingzhu & Shi, Jiefu & Li, Zhuxin & Xing, Danmin & Sun, Xin & Zhang, Yong & Song, Shuqin & Tang, Yu & Yang, Shuxiu & Gao, Han & Xia, Chuxuan & Zhao, Mingming & Li, Xufeng & Zhao, Hong, 2024. "Failure of Au-coated metallic bipolar plates for fuel cell in a 3-kW stack under the new European driving cycle," Applied Energy, Elsevier, vol. 355(C).

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