IDEAS home Printed from https://ideas.repec.org/a/wly/navres/v58y2011i8p713-730.html
   My bibliography  Save this article

An exact analysis of a joint production‐inventory problem in two‐echelon inventory systems

Author

Listed:
  • Hossein Abouee‐Mehrizi
  • Oded Berman
  • Hassan Shavandi
  • Ata G. Zare

Abstract

We consider a two‐echelon inventory system with a manufacturer operating from a warehouse supplying multiple distribution centers (DCs) that satisfy the demand originating from multiple sources. The manufacturer has a finite production capacity and production times are stochastic. Demand from each source follows an independent Poisson process. We assume that the transportation times between the warehouse and DCs may be positive which may require keeping inventory at both the warehouse and DCs. Inventory in both echelons is managed using the base‐stock policy. Each demand source can procure the product from one or more DCs, each incurring a different fulfilment cost. The objective is to determine the optimal base‐stock levels at the warehouse and DCs as well as the assignment of the demand sources to the DCs so that the sum of inventory holding, backlog, and transportation costs is minimized. We obtain a simple equation for finding the optimal base‐stock level at each DC and an upper bound for the optimal base‐stock level at the warehouse. We demonstrate several managerial insights including that the demand from each source is optimally fulfilled entirely from a single distribution center, and as the system's utilization approaches 1, the optimal base‐stock level increases in the transportation time at a rate equal to the demand rate arriving at the DC. © 2011 Wiley Periodicals, Inc. Naval Research Logistics, 2011

Suggested Citation

  • Hossein Abouee‐Mehrizi & Oded Berman & Hassan Shavandi & Ata G. Zare, 2011. "An exact analysis of a joint production‐inventory problem in two‐echelon inventory systems," Naval Research Logistics (NRL), John Wiley & Sons, vol. 58(8), pages 713-730, December.
    • Handle: RePEc:wly:navres:v:58:y:2011:i:8:p:713-730
    DOI: 10.1002/nav.20477
    as

    Download full text from publisher

    File URL: https://doi.org/10.1002/nav.20477
    Download Restriction: no
    File URL: https://libkey.io/10.1002/nav.20477?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Sven Axsäter, 1990. "Simple Solution Procedures for a Class of Two-Echelon Inventory Problems," Operations Research, INFORMS, vol. 38(1), pages 64-69, February.
    2. Paul Glasserman, 1997. "Bounds and Asymptotics for Planning Critical Safety Stocks," Operations Research, INFORMS, vol. 45(2), pages 244-257, April.
    3. Saif Benjaafar & Yanzhi Li & Dongsheng Xu & Samir Elhedhli, 2008. "Demand Allocation in Systems with Multiple Inventory Locations and Multiple Demand Sources," Manufacturing & Service Operations Management, INFORMS, vol. 10(1), pages 43-60, October.
    4. Saif Benjaafar & Mohsen ElHafsi & Francis de Véricourt, 2004. "Demand Allocation in Multiple-Product, Multiple-Facility, Make-to-Stock Systems," Management Science, INFORMS, vol. 50(10), pages 1431-1448, October.
    5. Alp Muharremoglu & John N. Tsitsiklis, 2008. "A Single-Unit Decomposition Approach to Multiechelon Inventory Systems," Operations Research, INFORMS, vol. 56(5), pages 1089-1103, October.
    6. Antony Svoronos & Paul Zipkin, 1991. "Evaluation of One-for-One Replenishment Policies for Multiechelon Inventory Systems," Management Science, INFORMS, vol. 37(1), pages 68-83, January.
    7. Zuo-Jun Max Shen & Collette Coullard & Mark S. Daskin, 2003. "A Joint Location-Inventory Model," Transportation Science, INFORMS, vol. 37(1), pages 40-55, February.
    8. J. A. Adell & P. Jodrá, 2005. "The median of the poisson distribution," Metrika: International Journal for Theoretical and Applied Statistics, Springer, vol. 61(3), pages 337-346, June.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Hossein Abouee-Mehrizi & Opher Baron & Oded Berman, 2014. "Exact Analysis of Capacitated Two-Echelon Inventory Systems with Priorities," Manufacturing & Service Operations Management, INFORMS, vol. 16(4), pages 561-577, October.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hossein Abouee-Mehrizi & Opher Baron & Oded Berman, 2014. "Exact Analysis of Capacitated Two-Echelon Inventory Systems with Priorities," Manufacturing & Service Operations Management, INFORMS, vol. 16(4), pages 561-577, October.
    2. Ganesh Janakiraman & John A. Muckstadt, 2009. "A Decomposition Approach for a Class of Capacitated Serial Systems," Operations Research, INFORMS, vol. 57(6), pages 1384-1393, December.
    3. Josh Reed & Bo Zhang, 2017. "Managing capacity and inventory jointly for multi-server make-to-stock queues," Queueing Systems: Theory and Applications, Springer, vol. 86(1), pages 61-94, June.
    4. Ibtissem Ernez-Gahbiche & Khaled Hadjyoussef & Abdelwaheb Dogui & Zied Jemai, 2019. "Decentralized versus cooperative performances in a Nash game between a customer and two suppliers," Flexible Services and Manufacturing Journal, Springer, vol. 31(2), pages 279-307, June.
    5. Saif Benjaafar & Yanzhi Li & Dongsheng Xu & Samir Elhedhli, 2008. "Demand Allocation in Systems with Multiple Inventory Locations and Multiple Demand Sources," Manufacturing & Service Operations Management, INFORMS, vol. 10(1), pages 43-60, October.
    6. Yao Zhao, 2008. "Evaluation and Optimization of Installation Base-Stock Policies in Supply Chains with Compound Poisson Demand," Operations Research, INFORMS, vol. 56(2), pages 437-452, April.
    7. Ali Diabat & Jean-Philippe Richard & Craig Codrington, 2013. "A Lagrangian relaxation approach to simultaneous strategic and tactical planning in supply chain design," Annals of Operations Research, Springer, vol. 203(1), pages 55-80, March.
    8. Alp Muharremoglu & Nan Yang, 2010. "Inventory Management with an Exogenous Supply Process," Operations Research, INFORMS, vol. 58(1), pages 111-129, February.
    9. Shuang Chen & Joseph Geunes, 2013. "Optimal allocation of stock levels and stochastic customer demands to a capacitated resource," Annals of Operations Research, Springer, vol. 203(1), pages 33-54, March.
    10. de Kok, Ton & Grob, Christopher & Laumanns, Marco & Minner, Stefan & Rambau, Jörg & Schade, Konrad, 2018. "A typology and literature review on stochastic multi-echelon inventory models," European Journal of Operational Research, Elsevier, vol. 269(3), pages 955-983.
    11. Abhilasha Prakash Katariya & Sıla Çetinkaya & Eylem Tekin, 2014. "Cyclic Consumption and Replenishment Decisions for Vendor-Managed Inventory of Multisourced Parts in Dell’s Supply Chain," Interfaces, INFORMS, vol. 44(3), pages 300-316, June.
    12. Retsef Levi & Robin O. Roundy & David B. Shmoys & Van Anh Truong, 2008. "Approximation Algorithms for Capacitated Stochastic Inventory Control Models," Operations Research, INFORMS, vol. 56(5), pages 1184-1199, October.
    13. Buchheim, Christoph & Crama, Yves & Rodríguez-Heck, Elisabeth, 2019. "Berge-acyclic multilinear 0–1 optimization problems," European Journal of Operational Research, Elsevier, vol. 273(1), pages 102-107.
    14. Dimitris Bertsimas & Ioannis Ch. Paschalidis, 2001. "Probabilistic Service Level Guarantees in Make-to-Stock Manufacturing Systems," Operations Research, INFORMS, vol. 49(1), pages 119-133, February.
    15. Sainathuni, Bhanuteja & Parikh, Pratik J. & Zhang, Xinhui & Kong, Nan, 2014. "The warehouse-inventory-transportation problem for supply chains," European Journal of Operational Research, Elsevier, vol. 237(2), pages 690-700.
    16. Preil, Deniz & Krapp, Michael, 2022. "Bandit-based inventory optimisation: Reinforcement learning in multi-echelon supply chains," International Journal of Production Economics, Elsevier, vol. 252(C).
    17. Woonghee Tim Huh & Ganesh Janakiraman & Mahesh Nagarajan, 2016. "Capacitated Multiechelon Inventory Systems: Policies and Bounds," Manufacturing & Service Operations Management, INFORMS, vol. 18(4), pages 570-584, October.
    18. James A. Rappold & John A. Muckstadt, 2000. "A computationally efficient approach for determining inventory levels in a capacitated multiechelon production‐distribution system," Naval Research Logistics (NRL), John Wiley & Sons, vol. 47(5), pages 377-398, August.
    19. Van-Anh Truong, 2014. "Approximation Algorithm for the Stochastic Multiperiod Inventory Problem via a Look-Ahead Optimization Approach," Mathematics of Operations Research, INFORMS, vol. 39(4), pages 1039-1056, November.
    20. Kim, Nayeon & Montreuil, Benoit & Klibi, Walid & Zied Babai, M., 2023. "Network inventory deployment for responsive fulfillment," International Journal of Production Economics, Elsevier, vol. 255(C).

    More about this item

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:wly:navres:v:58:y:2011:i:8:p:713-730. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Wiley Content Delivery (email available below). General contact details of provider: https://doi.org/10.1002/(ISSN)1520-6750 .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.