IDEAS home Printed from https://ideas.repec.org/a/wly/navres/v52y2005i6p560-570.html
   My bibliography  Save this article

Modeling multiple stage manufacturing systems with generalized costs and capacity issues

Author

Listed:
  • N.C. Simpson
  • S. Selcuk Erenguc

Abstract

This study introduces one modeling methodology that describes a broad range of multiple stage production planning issues, including multiple limited resources with setup times and joint fixed cost relationships. An existing production system is modeled in this fashion, creating a new set of 1350 highly generalized benchmark problems. A computational study is conducted with the 1350 benchmark problems introduced in this paper and 2100 benchmark problems, with more restrictive assumptions, from the existing literature. The relative merits of a decomposition‐based algorithm and a neighborhood search technique known as NIPPA, or the Non‐sequential Incremental Part Period Algorithm, are assessed. NIPPA is generally the more successful of the two techniques, although there are specific instances in which the decomposition‐based algorithm displayed a distinct advantage. © 2005 Wiley Periodicals, Inc. Naval Research Logistics, 2005

Suggested Citation

  • N.C. Simpson & S. Selcuk Erenguc, 2005. "Modeling multiple stage manufacturing systems with generalized costs and capacity issues," Naval Research Logistics (NRL), John Wiley & Sons, vol. 52(6), pages 560-570, September.
  • Handle: RePEc:wly:navres:v:52:y:2005:i:6:p:560-570
    DOI: 10.1002/nav.20097
    as

    Download full text from publisher

    File URL: https://doi.org/10.1002/nav.20097
    Download Restriction: no

    File URL: https://libkey.io/10.1002/nav.20097?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Peter J. Billington & John O. McClain & L. Joseph Thomas, 1983. "Mathematical Programming Approaches to Capacity-Constrained MRP Systems: Review, Formulation and Problem Reduction," Management Science, INFORMS, vol. 29(10), pages 1126-1141, October.
    2. Robin O. Roundy, 1993. "Efficient, Effective Lot Sizing for Multistage Production Systems," Operations Research, INFORMS, vol. 41(2), pages 371-385, April.
    3. Yves Pochet & Laurence A. Wolsey, 1991. "Solving Multi-Item Lot-Sizing Problems Using Strong Cutting Planes," Management Science, INFORMS, vol. 37(1), pages 53-67, January.
    4. Wallace B. Crowston & Michael H. Wagner, 1973. "Dynamic Lot Size Models for Multi-Stage Assembly Systems," Management Science, INFORMS, vol. 20(1), pages 14-21, September.
    5. Panayotis Afentakis & Bezalel Gavish, 1986. "Optimal Lot-Sizing Algorithms for Complex Product Structures," Operations Research, INFORMS, vol. 34(2), pages 237-249, April.
    6. Ozdamar, Linet & Barbarosoglu, Gulay, 2000. "An integrated Lagrangean relaxation-simulated annealing approach to the multi-level multi-item capacitated lot sizing problem," International Journal of Production Economics, Elsevier, vol. 68(3), pages 319-331, December.
    7. Horst Tempelmeier & Matthias Derstroff, 1996. "A Lagrangean-Based Heuristic for Dynamic Multilevel Multiitem Constrained Lotsizing with Setup Times," Management Science, INFORMS, vol. 42(5), pages 738-757, May.
    8. Willard I. Zangwill, 1969. "A Backlogging Model and a Multi-Echelon Model of a Dynamic Economic Lot Size Production System--A Network Approach," Management Science, INFORMS, vol. 15(9), pages 506-527, May.
    9. David A. Collier, 1982. "Aggregate Safety Stock Levels and Component Part Commonality," Management Science, INFORMS, vol. 28(11), pages 1296-1303, November.
    10. Panayotis Afentakis & Bezalel Gavish & Uday Karmarkar, 1984. "Computationally Efficient Optimal Solutions to the Lot-Sizing Problem in Multistage Assembly Systems," Management Science, INFORMS, vol. 30(2), pages 222-239, February.
    11. Peter J. Billington & John O. McClain & L. Joseph Thomas, 1986. "Heuristics for Multilevel Lot-Sizing with a Bottleneck," Management Science, INFORMS, vol. 32(8), pages 989-1006, August.
    12. S. Selcuk Erenguc & H. Murat Mercan, 1990. "A multifamily dynamic lot‐sizing model with coordinated replenishments," Naval Research Logistics (NRL), John Wiley & Sons, vol. 37(4), pages 539-558, August.
    13. Moustapha Diaby & Harish C. Bahl & Mark H. Karwan & Stanley Zionts, 1992. "A Lagrangean Relaxation Approach for Very-Large-Scale Capacitated Lot-Sizing," Management Science, INFORMS, vol. 38(9), pages 1329-1340, September.
    14. Joseph D. Blackburn & Robert A. Millen, 1982. "Improved Heuristics for Multi-Stage Requirements Planning Systems," Management Science, INFORMS, vol. 28(1), pages 44-56, January.
    15. Simpson, N. C., 1999. "Multiple level production planning in rolling horizon assembly environments," European Journal of Operational Research, Elsevier, vol. 114(1), pages 15-28, April.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Kimms, Alf & Drexl, Andreas, 1996. "Multi-level lot sizing: A literature survey," Manuskripte aus den Instituten für Betriebswirtschaftslehre der Universität Kiel 405, Christian-Albrechts-Universität zu Kiel, Institut für Betriebswirtschaftslehre.
    2. Jans, Raf & Degraeve, Zeger, 2007. "Meta-heuristics for dynamic lot sizing: A review and comparison of solution approaches," European Journal of Operational Research, Elsevier, vol. 177(3), pages 1855-1875, March.
    3. Dellaert, N. P. & Jeunet, J., 2003. "Randomized multi-level lot-sizing heuristics for general product structures," European Journal of Operational Research, Elsevier, vol. 148(1), pages 211-228, July.
    4. Erenguc, S. Selcuk & Simpson, N. C. & Vakharia, Asoo J., 1999. "Integrated production/distribution planning in supply chains: An invited review," European Journal of Operational Research, Elsevier, vol. 115(2), pages 219-236, June.
    5. Simpson, N. C., 1999. "Multiple level production planning in rolling horizon assembly environments," European Journal of Operational Research, Elsevier, vol. 114(1), pages 15-28, April.
    6. Brahimi, Nadjib & Dauzere-Peres, Stephane & Najid, Najib M. & Nordli, Atle, 2006. "Single item lot sizing problems," European Journal of Operational Research, Elsevier, vol. 168(1), pages 1-16, January.
    7. Elena Katok & Holly S. Lewis & Terry P. Harrison, 1998. "Lot Sizing in General Assembly Systems with Setup Costs, Setup Times, and Multiple Constrained Resources," Management Science, INFORMS, vol. 44(6), pages 859-877, June.
    8. Xiao, Yiyong & Kaku, Ikou & Zhao, Qiuhong & Zhang, Renqian, 2011. "A reduced variable neighborhood search algorithm for uncapacitated multilevel lot-sizing problems," European Journal of Operational Research, Elsevier, vol. 214(2), pages 223-231, October.
    9. Helber, Stefan & Sahling, Florian, 2010. "A fix-and-optimize approach for the multi-level capacitated lot sizing problem," International Journal of Production Economics, Elsevier, vol. 123(2), pages 247-256, February.
    10. Tao Wu, 2022. "Predictive Search for Capacitated Multi-Item Lot Sizing Problems," INFORMS Journal on Computing, INFORMS, vol. 34(1), pages 385-406, January.
    11. Xiao, Yiyong & Zhang, Renqian & Zhao, Qiuhong & Kaku, Ikou & Xu, Yuchun, 2014. "A variable neighborhood search with an effective local search for uncapacitated multilevel lot-sizing problems," European Journal of Operational Research, Elsevier, vol. 235(1), pages 102-114.
    12. Dellaert, N. & Jeunet, J. & Jonard, N., 2000. "A genetic algorithm to solve the general multi-level lot-sizing problem with time-varying costs," International Journal of Production Economics, Elsevier, vol. 68(3), pages 241-257, December.
    13. Drexl, Andreas & Haase, Knut, 1995. "Proportional lotsizing and scheduling," International Journal of Production Economics, Elsevier, vol. 40(1), pages 73-87, June.
    14. dos Santos-Meza, Elisangela & Oliveira dos Santos, Maristela & Nereu Arenales, Marcos, 2002. "A lot-sizing problem in an automated foundry," European Journal of Operational Research, Elsevier, vol. 139(3), pages 490-500, June.
    15. Wu, Tao & Shi, Leyuan & Geunes, Joseph & AkartunalI, Kerem, 2011. "An optimization framework for solving capacitated multi-level lot-sizing problems with backlogging," European Journal of Operational Research, Elsevier, vol. 214(2), pages 428-441, October.
    16. Chu, Chi-Leung & Leon, V. Jorge, 2009. "Scalable methodology for supply chain inventory coordination with private information," European Journal of Operational Research, Elsevier, vol. 195(1), pages 262-279, May.
    17. Drexl, Andreas & Haase, Knut, 1992. "A new type of model for multi-item capacitated dynamic lotsizing and scheduling," Manuskripte aus den Instituten für Betriebswirtschaftslehre der Universität Kiel 286, Christian-Albrechts-Universität zu Kiel, Institut für Betriebswirtschaftslehre.
    18. Kerem Akartunalı & Andrew Miller, 2012. "A computational analysis of lower bounds for big bucket production planning problems," Computational Optimization and Applications, Springer, vol. 53(3), pages 729-753, December.
    19. Gaetan Belvaux & Laurence A. Wolsey, 2000. "bc --- prod: A Specialized Branch-and-Cut System for Lot-Sizing Problems," Management Science, INFORMS, vol. 46(5), pages 724-738, May.
    20. Drexl, A. & Kimms, A., 1997. "Lot sizing and scheduling -- Survey and extensions," European Journal of Operational Research, Elsevier, vol. 99(2), pages 221-235, June.

    More about this item

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:wly:navres:v:52:y:2005:i:6:p:560-570. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Wiley Content Delivery (email available below). General contact details of provider: https://doi.org/10.1002/(ISSN)1520-6750 .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.