IDEAS home Printed from https://ideas.repec.org/a/spr/joinma/v32y2021i5d10.1007_s10845-020-01609-7.html
   My bibliography  Save this article

Online monitoring and control of a cyber-physical manufacturing process under uncertainty

Author

Listed:
  • Saideep Nannapaneni

    (Wichita State University)

  • Sankaran Mahadevan

    (Vanderbilt University)

  • Abhishek Dubey

    (Vanderbilt University)

  • Yung-Tsun Tina Lee

    (National Institute of Standards and Technology)

Abstract

Recent technological advancements in computing, sensing and communication have led to the development of cyber-physical manufacturing processes, where a computing subsystem monitors the manufacturing process performance in real-time by analyzing sensor data and implements the necessary control to improve the product quality. This paper develops a predictive control framework where control actions are implemented after predicting the state of the manufacturing process or product quality at a future time using process models. In a cyber-physical manufacturing process, the product quality predictions may be affected by uncertainty sources from the computing subsystem (resource and communication uncertainty), manufacturing process (input uncertainty, process variability and modeling errors), and sensors (measurement uncertainty). In addition, due to the continuous interactions between the computing subsystem and the manufacturing process, these uncertainty sources may aggregate and compound over time. In some cases, some process parameters needed for model predictions may not be precisely known and may need to be derived from real time sensor data. This paper develops a dynamic Bayesian network approach, which enables the aggregation of multiple uncertainty sources, parameter estimation and robust prediction for online control. As the number of process parameters increase, their estimation using sensor data in real-time can be computationally expensive. To facilitate real-time analysis, variance-based global sensitivity analysis is used for dimension reduction. The proposed methodology of online monitoring and control under uncertainty, and dimension reduction, are illustrated for a cyber-physical turning process.

Suggested Citation

  • Saideep Nannapaneni & Sankaran Mahadevan & Abhishek Dubey & Yung-Tsun Tina Lee, 2021. "Online monitoring and control of a cyber-physical manufacturing process under uncertainty," Journal of Intelligent Manufacturing, Springer, vol. 32(5), pages 1289-1304, June.
    • Handle: RePEc:spr:joinma:v:32:y:2021:i:5:d:10.1007_s10845-020-01609-7
    DOI: 10.1007/s10845-020-01609-7
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s10845-020-01609-7
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s10845-020-01609-7?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. A. Mosallam & K. Medjaher & N. Zerhouni, 2016. "Data-driven prognostic method based on Bayesian approaches for direct remaining useful life prediction," Journal of Intelligent Manufacturing, Springer, vol. 27(5), pages 1037-1048, October.
    2. Bei Wang & Xuefeng Yan, 2019. "Real-time monitoring of chemical processes based on variation information of principal component analysis model," Journal of Intelligent Manufacturing, Springer, vol. 30(2), pages 795-808, February.
    3. Sobol′ , I.M, 2001. "Global sensitivity indices for nonlinear mathematical models and their Monte Carlo estimates," Mathematics and Computers in Simulation (MATCOM), Elsevier, vol. 55(1), pages 271-280.
    4. Tarantola, S. & Gatelli, D. & Mara, T.A., 2006. "Random balance designs for the estimation of first order global sensitivity indices," Reliability Engineering and System Safety, Elsevier, vol. 91(6), pages 717-727.
    5. Yingfeng Zhang & Dong Xi & Haidong Yang & Fei Tao & Zhe Wang, 2019. "Cloud manufacturing based service encapsulation and optimal configuration method for injection molding machine," Journal of Intelligent Manufacturing, Springer, vol. 30(7), pages 2681-2699, October.
    6. Scutari, Marco, 2010. "Learning Bayesian Networks with the bnlearn R Package," Journal of Statistical Software, Foundation for Open Access Statistics, vol. 35(i03).
    7. Jinjiang Wang & Robert X. Gao & Zhuang Yuan & Zhaoyan Fan & Laibin Zhang, 2019. "A joint particle filter and expectation maximization approach to machine condition prognosis," Journal of Intelligent Manufacturing, Springer, vol. 30(2), pages 605-621, February.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhicheng Xu & Vignesh Selvaraj & Sangkee Min, 2024. "State identification of a 5-axis ultra-precision CNC machine tool using energy consumption data assisted by multi-output densely connected 1D-CNN model," Journal of Intelligent Manufacturing, Springer, vol. 35(1), pages 147-160, January.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Goda, Takashi, 2021. "A simple algorithm for global sensitivity analysis with Shapley effects," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    2. Xu, Chonggang & Gertner, George, 2011. "Understanding and comparisons of different sampling approaches for the Fourier Amplitudes Sensitivity Test (FAST)," Computational Statistics & Data Analysis, Elsevier, vol. 55(1), pages 184-198, January.
    3. Lo Piano, Samuele & Ferretti, Federico & Puy, Arnald & Albrecht, Daniel & Saltelli, Andrea, 2021. "Variance-based sensitivity analysis: The quest for better estimators and designs between explorativity and economy," Reliability Engineering and System Safety, Elsevier, vol. 206(C).
    4. Prabal Das & D. A. Sachindra & Kironmala Chanda, 2022. "Machine Learning-Based Rainfall Forecasting with Multiple Non-Linear Feature Selection Algorithms," Water Resources Management: An International Journal, Published for the European Water Resources Association (EWRA), Springer;European Water Resources Association (EWRA), vol. 36(15), pages 6043-6071, December.
    5. Roland R. Ramsahai, 2020. "Connecting actuarial judgment to probabilistic learning techniques with graph theory," Papers 2007.15475, arXiv.org.
    6. Tang, Kayu & Parsons, David J. & Jude, Simon, 2019. "Comparison of automatic and guided learning for Bayesian networks to analyse pipe failures in the water distribution system," Reliability Engineering and System Safety, Elsevier, vol. 186(C), pages 24-36.
    7. Myriam Patricia Cifuentes & Clara Mercedes Suarez & Ricardo Cifuentes & Noel Malod-Dognin & Sam Windels & Jose Fernando Valderrama & Paul D. Juarez & R. Burciaga Valdez & Cynthia Colen & Charles Phill, 2022. "Big Data to Knowledge Analytics Reveals the Zika Virus Epidemic as Only One of Multiple Factors Contributing to a Year-Over-Year 28-Fold Increase in Microcephaly Incidence," IJERPH, MDPI, vol. 19(15), pages 1-21, July.
    8. Silvia de Juan & Maria Dulce Subida & Andres Ospina-Alvarez & Ainara Aguilar & Miriam Fernandez, 2020. "Disentangling the socio-ecological drivers behind illegal fishing in a small-scale fishery managed by a TURF system," Papers 2012.08970, arXiv.org.
    9. Meineri, Eric & Dahlberg, C. Johan & Hylander, Kristoffer, 2015. "Using Gaussian Bayesian Networks to disentangle direct and indirect associations between landscape physiography, environmental variables and species distribution," Ecological Modelling, Elsevier, vol. 313(C), pages 127-136.
    10. Michail Tsagris, 2021. "A New Scalable Bayesian Network Learning Algorithm with Applications to Economics," Computational Economics, Springer;Society for Computational Economics, vol. 57(1), pages 341-367, January.
    11. Dong Yang & Qidong Liu & Jia Li & Yongji Jia, 2020. "Multi-Objective Optimization of Service Selection and Scheduling in Cloud Manufacturing Considering Environmental Sustainability," Sustainability, MDPI, vol. 12(18), pages 1-19, September.
    12. Merainani, Boualem & Laddada, Sofiane & Bechhoefer, Eric & Chikh, Mohamed Abdessamed Ait & Benazzouz, Djamel, 2022. "An integrated methodology for estimating the remaining useful life of high-speed wind turbine shaft bearings with limited samples," Renewable Energy, Elsevier, vol. 182(C), pages 1141-1151.
    13. Wei, Pengfei & Lu, Zhenzhou & Yuan, Xiukai, 2013. "Monte Carlo simulation for moment-independent sensitivity analysis," Reliability Engineering and System Safety, Elsevier, vol. 110(C), pages 60-67.
    14. Zhai, Qingqing & Yang, Jun & Zhao, Yu, 2014. "Space-partition method for the variance-based sensitivity analysis: Optimal partition scheme and comparative study," Reliability Engineering and System Safety, Elsevier, vol. 131(C), pages 66-82.
    15. Federica Cugnata & Silvia Salini & Elena Siletti, 2021. "Deepening Well-Being Evaluation with Different Data Sources: A Bayesian Networks Approach," IJERPH, MDPI, vol. 18(15), pages 1-10, July.
    16. Lingfei Wang, 2021. "Single-cell normalization and association testing unifying CRISPR screen and gene co-expression analyses with Normalisr," Nature Communications, Nature, vol. 12(1), pages 1-13, December.
    17. Song, Xiaodong & Bryan, Brett A. & Almeida, Auro C. & Paul, Keryn I. & Zhao, Gang & Ren, Yin, 2013. "Time-dependent sensitivity of a process-based ecological model," Ecological Modelling, Elsevier, vol. 265(C), pages 114-123.
    18. Jung, WoongHee & Taflanidis, Alexandros A., 2023. "Efficient global sensitivity analysis for high-dimensional outputs combining data-driven probability models and dimensionality reduction," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    19. Robert Stojnic & Audrey Qiuyan Fu & Boris Adryan, 2012. "A Graphical Modelling Approach to the Dissection of Highly Correlated Transcription Factor Binding Site Profiles," PLOS Computational Biology, Public Library of Science, vol. 8(11), pages 1-13, November.
    20. Lidia Ceriani & Chiara Gigliarano, 2020. "Multidimensional Well-Being: A Bayesian Networks Approach," Social Indicators Research: An International and Interdisciplinary Journal for Quality-of-Life Measurement, Springer, vol. 152(1), pages 237-263, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:joinma:v:32:y:2021:i:5:d:10.1007_s10845-020-01609-7. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.