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Development of mechanism for mounting secondary isolating contacts (SICs) in air circuit breakers (ACBs) with high operational reliability

Author

Listed:
  • Santosh B. Rane

    (Sardar Patel College of Engineering Munshi Nagar)

  • Yahya A.M. Narvel

    (Sardar Patel College of Engineering)

  • Niloy Khatua

    (Switchgear Design and Development Centre)

Abstract

The main function of Secondary Isolating Contacts (SICs) is to provide power supply to accessories in Air Circuit Breaker (ACB). A new SIC identified, had more number of contacts in a very compact design. There was a need for developing a mechanism to mount these SICs by having a key focus on compactness, alignment and tolerance in ACBs along with high probability of survival for the defined period and operation, to ensure repeated and prolonged use without failure in performance. After the development of mechanism, lifetime distributions were used to assess the reliability of the mechanism, based on the results obtained from operating reliability of the mechanism, modifications were done to improve the reliability. After subsequent developments and modifications in design, reliability of the mechanism increased from 14 to 88% in phase I to phase III respectively. The new arrangement can save up to 25% of the cost compared to current designs. Companies using such SICs can become more competitive, and pass on the cost savings benefits to end users. The volume of SIC and weight of plastic were reduced by approximately 66 and 70%, respectively. The amount of non-degradable waste entering the environment will be considerably reduced.

Suggested Citation

  • Santosh B. Rane & Yahya A.M. Narvel & Niloy Khatua, 2017. "Development of mechanism for mounting secondary isolating contacts (SICs) in air circuit breakers (ACBs) with high operational reliability," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 8(2), pages 1816-1831, November.
    • Handle: RePEc:spr:ijsaem:v:8:y:2017:i:2:d:10.1007_s13198-017-0678-5
    DOI: 10.1007/s13198-017-0678-5
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    Cited by:

    1. Santosh B. Rane & Yahya Abdul Majid Narvel, 2022. "Data-driven decision making with Blockchain-IoT integrated architecture: a project resource management agility perspective of industry 4.0," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 13(2), pages 1005-1023, April.
    2. Sainath G. Bidikar & Santosh B. Rane & Prathamesh R. Potdar, 2022. "Product development using Design for Six Sigma approach: case study in switchgear industry," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 13(1), pages 203-230, February.
    3. Santosh B. Rane & Sandesh Wavhal & Prathamesh R. Potdar, 2023. "Integration of Lean Six Sigma with Internet of Things (IoT) for productivity improvement: a case study of contactor manufacturing industry," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 14(5), pages 1990-2018, October.
    4. Santosh B. Rane & Prathamesh R. Potdar & Suraj Rane, 2019. "Accelerated life testing for reliability improvement: a case study on Moulded Case Circuit Breaker (MCCB) mechanism," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 10(6), pages 1668-1690, December.

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