IDEAS home Printed from https://ideas.repec.org/a/inm/ortrsc/v48y2014i1p121-135.html
   My bibliography  Save this article

Designing Production-Inventory-Transportation Systems with Capacitated Cross-Docks

Author

Listed:
  • Hossein Abouee-Mehrizi

    (Department of Management Sciences, University of Waterloo, Waterloo, ON, N2L 3G1, Canada)

  • Oded Berman

    (Joseph L. Rotman School of Management, University of Toronto, Toronto, M5S 3E6, Canada)

  • M. Reza Baharnemati

    (Department of Industrial Engineering, University of Houston, Houston, Texas 77204)

Abstract

We consider a two-echelon supply chain problem, where the demand of a set of retailers is satisfied from a set of suppliers and shipped through a set of capacitated cross-docks that are to be established. The objective is to determine the number and location of cross-docks and the assignment of retailers to suppliers via cross-docking so that the total cost of pipeline and retailers inventory, transportation, and facility location is minimized. We formulate the problem as a nonlinear mixed integer programming. We first derive several structural results for special cases of the problem. We also demonstrate that the Capacitated Plant Fixed-Charge Transport Location Problem is a special case of our problem. To solve the general problem, we show that it can be written as a cutting stock problem and develop a column generation algorithm to solve it. We investigate the efficiency of the proposed algorithm numerically. We then extend the problem by allowing different truck capacities as decision variables.

Suggested Citation

  • Hossein Abouee-Mehrizi & Oded Berman & M. Reza Baharnemati, 2014. "Designing Production-Inventory-Transportation Systems with Capacitated Cross-Docks," Transportation Science, INFORMS, vol. 48(1), pages 121-135, February.
  • Handle: RePEc:inm:ortrsc:v:48:y:2014:i:1:p:121-135
    DOI: 10.1287/trsc.1120.0454
    as

    Download full text from publisher

    File URL: http://dx.doi.org/10.1287/trsc.1120.0454
    Download Restriction: no

    File URL: https://libkey.io/10.1287/trsc.1120.0454?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Douglas A. Popken, 1994. "An Algorithm for the Multiattribute, Multicommodity Flow Problem with Freight Consolidation and Inventory Costs," Operations Research, INFORMS, vol. 42(2), pages 274-286, April.
    2. Oded Berman & Qian Wang, 2006. "Inbound Logistic Planning: Minimizing Transportation and Inventory Cost," Transportation Science, INFORMS, vol. 40(3), pages 287-299, August.
    3. Maria Grazia Speranza & Walter Ukovich, 1994. "Minimizing Transportation and Inventory Costs for Several Products on a Single Link," Operations Research, INFORMS, vol. 42(5), pages 879-894, October.
    4. Zuo-Jun Max Shen & Collette Coullard & Mark S. Daskin, 2003. "A Joint Location-Inventory Model," Transportation Science, INFORMS, vol. 37(1), pages 40-55, February.
    5. Charles S. Revelle & Gilbert Laporte, 1996. "The Plant Location Problem: New Models and Research Prospects," Operations Research, INFORMS, vol. 44(6), pages 864-874, December.
    6. Navneet Vidyarthi & Emre Çelebi & Samir Elhedhli & Elizabeth Jewkes, 2007. "Integrated Production-Inventory-Distribution System Design with Risk Pooling: Model Formulation and Heuristic Solution," Transportation Science, INFORMS, vol. 41(3), pages 392-408, August.
    7. Sila Çetinkaya & Chung-Yee Lee, 2000. "Stock Replenishment and Shipment Scheduling for Vendor-Managed Inventory Systems," Management Science, INFORMS, vol. 46(2), pages 217-232, February.
    8. Lap Mui Ann Chan & Ana Muriel & Zuo-Jun Max Shen & David Simchi-Levi & Chung-Piaw Teo, 2002. "Effective Zero-Inventory-Ordering Policies for the Single-Warehouse Multiretailer Problem with Piecewise Linear Cost Structures," Management Science, INFORMS, vol. 48(11), pages 1446-1460, November.
    9. Snyder, Lawrence V. & Daskin, Mark S. & Teo, Chung-Piaw, 2007. "The stochastic location model with risk pooling," European Journal of Operational Research, Elsevier, vol. 179(3), pages 1221-1238, June.
    10. Robert Aboolian & Oded Berman & Dmitry Krass, 2012. "Profit Maximizing Distributed Service System Design with Congestion and Elastic Demand," Transportation Science, INFORMS, vol. 46(2), pages 247-261, May.
    11. Nozick, Linda K. & Turnquist, Mark A., 2001. "A two-echelon inventory allocation and distribution center location analysis," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 37(6), pages 425-441, December.
    12. Chandra, Pankaj & Fisher, Marshall L., 1994. "Coordination of production and distribution planning," European Journal of Operational Research, Elsevier, vol. 72(3), pages 503-517, February.
    13. Stadtler, Hartmut, 1990. "A one-dimensional cutting stock problem in the aluminium industry and its solution," European Journal of Operational Research, Elsevier, vol. 44(2), pages 209-223, January.
    14. Blumenfeld, Dennis E. & Burns, Lawrence D. & Diltz, J. David & Daganzo, Carlos F., 1985. "Analyzing trade-offs between transportation, inventory and production costs on freight networks," Transportation Research Part B: Methodological, Elsevier, vol. 19(5), pages 361-380, October.
    15. Mark Daskin & Collette Coullard & Zuo-Jun Shen, 2002. "An Inventory-Location Model: Formulation, Solution Algorithm and Computational Results," Annals of Operations Research, Springer, vol. 110(1), pages 83-106, February.
    16. Luca Bertazzi & Giuseppe Paletta & M. Grazia Speranza, 2002. "Deterministic Order-Up-To Level Policies in an Inventory Routing Problem," Transportation Science, INFORMS, vol. 36(1), pages 119-132, February.
    17. Yossiri Adulyasak & Jean-François Cordeau & Raf Jans, 2014. "Optimization-Based Adaptive Large Neighborhood Search for the Production Routing Problem," Transportation Science, INFORMS, vol. 48(1), pages 20-45, February.
    18. F. Fumero & C. Vercellis, 1999. "Synchronized Development of Production, Inventory, and Distribution Schedules," Transportation Science, INFORMS, vol. 33(3), pages 330-340, August.
    19. Baita, Flavio & Ukovich, Walter & Pesenti, Raffaele & Favaretto, Daniela, 1998. "Dynamic routing-and-inventory problems: a review," Transportation Research Part A: Policy and Practice, Elsevier, vol. 32(8), pages 585-598, November.
    20. Walter J. Bell & Louis M. Dalberto & Marshall L. Fisher & Arnold J. Greenfield & R. Jaikumar & Pradeep Kedia & Robert G. Mack & Paul J. Prutzman, 1983. "Improving the Distribution of Industrial Gases with an On-Line Computerized Routing and Scheduling Optimizer," Interfaces, INFORMS, vol. 13(6), pages 4-23, December.
    21. Jia Shu & Chung-Piaw Teo & Zuo-Jun Max Shen, 2005. "Stochastic Transportation-Inventory Network Design Problem," Operations Research, INFORMS, vol. 53(1), pages 48-60, February.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. İlker Küçükoğlu & Nursel Öztürk, 2017. "Two-stage optimisation method for material flow and allocation management in cross-docking networks," International Journal of Production Research, Taylor & Francis Journals, vol. 55(2), pages 410-429, January.
    2. Lai, Minghui & Cai, Xiaoqiang & Li, Xiang, 2017. "Mechanism design for collaborative production-distribution planning with shipment consolidation," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 106(C), pages 137-159.
    3. Amir Ardestani-Jaafari & Erick Delage, 2018. "The Value of Flexibility in Robust Location–Transportation Problems," Transportation Science, INFORMS, vol. 52(1), pages 189-209, January.
    4. Feifeng Zheng & Yaxin Pang & Yinfeng Xu, 2022. "Heuristics for cross-docking scheduling of truck arrivals, truck departures and shop-floor operations," Journal of Combinatorial Optimization, Springer, vol. 43(5), pages 1571-1601, July.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Leandro C. Coelho & Jean-François Cordeau & Gilbert Laporte, 2014. "Thirty Years of Inventory Routing," Transportation Science, INFORMS, vol. 48(1), pages 1-19, February.
    2. Oded Berman & Qian Wang, 2006. "Inbound Logistic Planning: Minimizing Transportation and Inventory Cost," Transportation Science, INFORMS, vol. 40(3), pages 287-299, August.
    3. Mosca, Alyssa & Vidyarthi, Navneet & Satir, Ahmet, 2019. "Integrated transportation – inventory models: A review," Operations Research Perspectives, Elsevier, vol. 6(C).
    4. Shu, Jia & Li, Zhengyi & Shen, Houcai & Wu, Ting & Zhong, Weijun, 2012. "A logistics network design model with vendor managed inventory," International Journal of Production Economics, Elsevier, vol. 135(2), pages 754-761.
    5. Semra Ağralı & Joseph Geunes & Z. Taşkın, 2012. "A facility location model with safety stock costs: analysis of the cost of single-sourcing requirements," Journal of Global Optimization, Springer, vol. 54(3), pages 551-581, November.
    6. Jia Shu, 2010. "An Efficient Greedy Heuristic for Warehouse-Retailer Network Design Optimization," Transportation Science, INFORMS, vol. 44(2), pages 183-192, May.
    7. Wenjun Ni & Jia Shu & Miao Song & Dachuan Xu & Kaike Zhang, 2021. "A Branch-and-Price Algorithm for Facility Location with General Facility Cost Functions," INFORMS Journal on Computing, INFORMS, vol. 33(1), pages 86-104, January.
    8. Anton J. Kleywegt & Vijay S. Nori & Martin W. P. Savelsbergh, 2002. "The Stochastic Inventory Routing Problem with Direct Deliveries," Transportation Science, INFORMS, vol. 36(1), pages 94-118, February.
    9. Shahabi, Mehrdad & Unnikrishnan, Avinash & Jafari-Shirazi, Ehsan & Boyles, Stephen D., 2014. "A three level location-inventory problem with correlated demand," Transportation Research Part B: Methodological, Elsevier, vol. 69(C), pages 1-18.
    10. Aaron Guerrero Campanur & Elias Olivares-Benitez & Pablo A. Miranda & Rodolfo Eleazar Perez-Loaiza & Jose Humberto Ablanedo-Rosas, 2018. "Design of a Logistics Nonlinear System for a Complex, Multiechelon, Supply Chain Network with Uncertain Demands," Complexity, Hindawi, vol. 2018, pages 1-16, November.
    11. Burcu B. Keskin & Halit Üster, 2012. "Production/distribution system design with inventory considerations," Naval Research Logistics (NRL), John Wiley & Sons, vol. 59(2), pages 172-195, March.
    12. Zhang, Zhi-Hai & Unnikrishnan, Avinash, 2016. "A coordinated location-inventory problem in closed-loop supply chain," Transportation Research Part B: Methodological, Elsevier, vol. 89(C), pages 127-148.
    13. Mehrdad Shahabi & Shirin Akbarinasaji & Avinash Unnikrishnan & Rachel James, 2013. "Integrated Inventory Control and Facility Location Decisions in a Multi-Echelon Supply Chain Network with Hubs," Networks and Spatial Economics, Springer, vol. 13(4), pages 497-514, December.
    14. Berman, Oded & Krass, Dmitry & Tajbakhsh, M. Mahdi, 2012. "A coordinated location-inventory model," European Journal of Operational Research, Elsevier, vol. 217(3), pages 500-508.
    15. Ali Diabat & Jean-Philippe Richard, 2015. "An integrated supply chain problem: a nested lagrangian relaxation approach," Annals of Operations Research, Springer, vol. 229(1), pages 303-323, June.
    16. Bertazzi, Luca & Moezi, Sarem Deilami & Maggioni, Francesca, 2021. "The value of integration of full container load, less than container load and air freight shipments in vendor–managed inventory systems," International Journal of Production Economics, Elsevier, vol. 241(C).
    17. Baita, Flavio & Ukovich, Walter & Pesenti, Raffaele & Favaretto, Daniela, 1998. "Dynamic routing-and-inventory problems: a review," Transportation Research Part A: Policy and Practice, Elsevier, vol. 32(8), pages 585-598, November.
    18. Shahabi, Mehrdad & Tafreshian, Amirmahdi & Unnikrishnan, Avinash & Boyles, Stephen D., 2018. "Joint production–inventory–location problem with multi-variate normal demand," Transportation Research Part B: Methodological, Elsevier, vol. 110(C), pages 60-78.
    19. Yao, Zhishuang & Lee, Loo Hay & Jaruphongsa, Wikrom & Tan, Vicky & Hui, Chen Fei, 2010. "Multi-source facility location-allocation and inventory problem," European Journal of Operational Research, Elsevier, vol. 207(2), pages 750-762, December.
    20. Masoud Chitsaz & Jean-François Cordeau & Raf Jans, 2019. "A Unified Decomposition Matheuristic for Assembly, Production, and Inventory Routing," INFORMS Journal on Computing, INFORMS, vol. 31(1), pages 134-152, February.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:inm:ortrsc:v:48:y:2014:i:1:p:121-135. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Chris Asher (email available below). General contact details of provider: https://edirc.repec.org/data/inforea.html .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.