IDEAS home Printed from https://ideas.repec.org/a/inm/orinte/v30y2000i1p83-95.html
   My bibliography  Save this article

Spicer Off-Highway Products Division-Brugge Improves its Lead-Time and Scheduling Performance

Author

Listed:
  • Nico J. Vandaele

    (UFSIA, University of Antwerp, Prinsstraat 13, 2000 Antwerp, Belgium)

  • Marc R. Lambrecht

    (Department of Applied Economics, Katholieke Universiteit Leuven, Naamsestraat 69, 3000 Leuven, Belgium)

  • Nicolas De Schuyter

    (Spicer Off-Highway Products Division, Ten Briele 3, 8200 Brugge, Belgium)

  • Rony Cremmery

    (Spicer Off-Highway Products Division)

Abstract

Spicer Off-Highway Products Division (a division of Dana Corporation) asked us to develop OR tools to improve the due date performance and to shorten the manufacturing lead time of its powershift transmission plant in Brugge, Belgium. We modeled the manufacturing system as a queueing model and used the model to analyze and evaluate improvement schemes (layout changes, product-mix decisions, lot-sizing decisions, and lead-time estimations). Next, we developed a finite scheduler to improve the detailed scheduling of the shop. Our modeling effort contributed to the successful combination of analysis, planning, and detailed scheduling. The plant increased productivity by 27.3 percentage points, decreased manufacturing lead times by a factor of two to three, increased its workforce by 41 percent, and decreased its operating costs. The division is now profitable.

Suggested Citation

  • Nico J. Vandaele & Marc R. Lambrecht & Nicolas De Schuyter & Rony Cremmery, 2000. "Spicer Off-Highway Products Division-Brugge Improves its Lead-Time and Scheduling Performance," Interfaces, INFORMS, vol. 30(1), pages 83-95, February.
    • Handle: RePEc:inm:orinte:v:30:y:2000:i:1:p:83-95
    DOI: 10.1287/inte.30.1.83.11613
    as

    Download full text from publisher

    File URL: http://dx.doi.org/10.1287/inte.30.1.83.11613
    Download Restriction: no
    File URL: https://libkey.io/10.1287/inte.30.1.83.11613?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Marc R. Lambrecht & Philip L. Ivens & Nico J. Vandaele, 1998. "ACLIPS: A Capacity and Lead Time Integrated Procedure for Scheduling," Management Science, INFORMS, vol. 44(11-Part-1), pages 1548-1561, November.
    2. Lambrecht, Marc R. & Chen, Shaoxiang & Vandaele, Nico J., 1996. "A lot sizing model with queueing delays: The issue of safety time," European Journal of Operational Research, Elsevier, vol. 89(2), pages 269-276, March.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Jalali, Hamed & Carmen, Raïsa & Van Nieuwenhuyse, Inneke & Boute, Robert, 2019. "Quality and pricing decisions in production/inventory systems," European Journal of Operational Research, Elsevier, vol. 272(1), pages 195-206.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. S. Creemers & M. Lambrecht & N. Vandaele, 2007. "Queueing Models in Healthcare," Review of Business and Economic Literature, KU Leuven, Faculty of Economics and Business (FEB), Review of Business and Economic Literature, vol. 0(3), pages 471-498.
    2. Jalali, Hamed & Carmen, Raïsa & Van Nieuwenhuyse, Inneke & Boute, Robert, 2019. "Quality and pricing decisions in production/inventory systems," European Journal of Operational Research, Elsevier, vol. 272(1), pages 195-206.
    3. I. Van Nieuwenhuyse, 2008. "Lot sizing in stochastic flowshops. Striking the balance between capacity and flow," Review of Business and Economic Literature, KU Leuven, Faculty of Economics and Business (FEB), Review of Business and Economic Literature, vol. 0(2), pages 147-160.
    4. De Boeck, L. & Vandaele, N., 2008. "Coordination and synchronization of material flows in supply chains: An analytical approach," International Journal of Production Economics, Elsevier, vol. 116(2), pages 199-207, December.
    5. Anthony J. D' Alessandro & Alok Baveja, 2000. "Divide and Conquer: Rohm and Haas' Response to a Changing Specialty Chemicals Market," Interfaces, INFORMS, vol. 30(6), pages 1-16, December.
    6. Marc R. Lambrecht & Philip L. Ivens & Nico J. Vandaele, 1998. "ACLIPS: A Capacity and Lead Time Integrated Procedure for Scheduling," Management Science, INFORMS, vol. 44(11-Part-1), pages 1548-1561, November.
    7. Kris Lieckens & Nico Vandaele, 2016. "Differential evolution to solve the lot size problem in stochastic supply chain management systems," Annals of Operations Research, Springer, vol. 242(2), pages 239-263, July.
    8. X.J. Wang & S.H. Choi, 2016. "Impacts of carbon emission reduction mechanisms on uncertain make-to-order manufacturing," International Journal of Production Research, Taylor & Francis Journals, vol. 54(11), pages 3311-3328, June.
    9. Nico Vandaele & Inneke Van Nieuwenhuyse & Diederik Claerhout & Rony Cremmery, 2008. "Load-Based POLCA: An Integrated Material Control System for Multiproduct, Multimachine Job Shops," Manufacturing & Service Operations Management, INFORMS, vol. 10(2), pages 181-197, September.
    10. Van Woensel, T. & Kerbache, L. & Peremans, H. & Vandaele, N., 2008. "Vehicle routing with dynamic travel times: A queueing approach," European Journal of Operational Research, Elsevier, vol. 186(3), pages 990-1007, May.
    11. Altendorfer, Klaus, 2015. "Influence of lot size and planned lead time on service level and inventory for a single-stage production system with advance demand information and random required lead times," International Journal of Production Economics, Elsevier, vol. 170(PB), pages 478-488.
    12. Stefan Creemers & Marc Lambrecht, 2010. "Queueing models for appointment-driven systems," Annals of Operations Research, Springer, vol. 178(1), pages 155-172, July.
    13. Kuik, Roelof & Tielemans, Peter F. J., 1997. "Setup utilization as a performance indicator in production planning and control," International Journal of Production Economics, Elsevier, vol. 49(2), pages 175-182, April.
    14. Vandaele, Nico & Van Nieuwenhuyse, Inneke & Cupers, Sascha, 2003. "Optimal grouping for a nuclear magnetic resonance scanner by means of an open queueing model," European Journal of Operational Research, Elsevier, vol. 151(1), pages 181-192, November.
    15. Van Nieuwenhuyse, Inneke & Vandaele, Nico & Rajaram, Kumar & Karmarkar, Uday S., 2007. "Buffer sizing in multi-product multi-reactor batch processes: Impact of allocation and campaign sizing policies," European Journal of Operational Research, Elsevier, vol. 179(2), pages 424-443, June.
    16. Jans, R.F. & Degraeve, Z., 2005. "Modeling Industrial Lot Sizing Problems: A Review," ERIM Report Series Research in Management ERS-2005-049-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    17. Kuik, Roelof & Tielemans, Peter F. J., 1998. "Analysis of expected queueing delays for decision making in production planning," European Journal of Operational Research, Elsevier, vol. 110(3), pages 658-681, November.
    18. Lambrecht, Marc R. & Vandaele, Nico J., 1996. "A general approximation for the single product lot sizing model with queueing delays," European Journal of Operational Research, Elsevier, vol. 95(1), pages 73-88, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:inm:orinte:v:30:y:2000:i:1:p:83-95. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Chris Asher (email available below). General contact details of provider: https://edirc.repec.org/data/inforea.html .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.