IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v17y2025i4p1418-d1587132.html
   My bibliography  Save this article

A Model for Sustainable Quality Control Improvement in the Foundry Industry Using Key Performance Indicators

Author

Listed:
  • Karolina Czerwińska

    (Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Al. Powstancow Warszawy 12, 35-959 Rzeszow, Poland)

  • Andrzej Pacana

    (Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Al. Powstancow Warszawy 12, 35-959 Rzeszow, Poland)

  • Grzegorz Ostasz

    (Faculty of Management, Rzeszow University of Technology, Al. Powstancow Warszawy 12, 35-959 Rzeszow, Poland)

Abstract

The foundry industry consumes significant amounts of natural resources, metals, and energy, and it generates large amounts of solid waste and gases, which have a significant impact on the environment. Therefore, taking sustainability-based improvement measures in foundry companies is necessary and an important part of sustainable development for humanity. The aim of this study was to develop a universal indicator model for quality control improvement focused on the foundry industry. The model allows a multi-criteria analysis of various quality control methods and the determination of their gradation in the context of ensuring an objectively high level of product quality. A test of the model carried out in foundry companies confirmed its suitability. An optimisation of the relationship between product quality and quality control efficiency was carried out, which fulfilled the criteria of efficiency, reliability, low emissivity, low energy intensity, low cost, short lead time, and automation. Thanks to the indicated features, the model clearly fits into the concept of sustainable development and Industry 4.0. The result of the realised research, i.e., the ranking of the gradation of detection methods, allowed optimisation of quality control within the analysed production process. Future research directions will address the integration of digital solutions within the model.

Suggested Citation

  • Karolina Czerwińska & Andrzej Pacana & Grzegorz Ostasz, 2025. "A Model for Sustainable Quality Control Improvement in the Foundry Industry Using Key Performance Indicators," Sustainability, MDPI, vol. 17(4), pages 1-34, February.
    • Handle: RePEc:gam:jsusta:v:17:y:2025:i:4:p:1418-:d:1587132
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/17/4/1418/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/2071-1050/17/4/1418/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Mingwen Chen & RongJia Chen & Shiyong Zheng & Biqing Li, 2023. "Green Investment, Technological Progress, and Green Industrial Development: Implications for Sustainable Development," Sustainability, MDPI, vol. 15(4), pages 1-12, February.
    2. Barbara Mazur & Anna Walczyna & Weronika Wilczewska, 2024. "Sustainable Business Model Implementation in Polish Enterprises," Sustainability, MDPI, vol. 16(15), pages 1-15, July.
    3. Adesuwa Vanessa Agbedahin, 2019. "Sustainable development, Education for Sustainable Development, and the 2030 Agenda for Sustainable Development: Emergence, efficacy, eminence, and future," Sustainable Development, John Wiley & Sons, Ltd., vol. 27(4), pages 669-680, July.
    4. Meelan Roopa & Rajenlall Siriram & Rojanette Coetzee, 2024. "Exploring Industrial Engineering Knowledge and Environmental Sustainability," Sustainability, MDPI, vol. 16(17), pages 1-27, August.
    5. Cagno, Enrico & Ramirez-Portilla, Andres & Trianni, Andrea, 2015. "Linking energy efficiency and innovation practices: Empirical evidence from the foundry sector," Energy Policy, Elsevier, vol. 83(C), pages 240-256.
    6. Leonardo Leoni & Alessandra Cantini & Filippo De Carlo & Marcello Salvio & Chiara Martini & Claudia Toro & Fabrizio Martini, 2021. "Energy-Saving Technology Opportunities and Investments of the Italian Foundry Industry," Energies, MDPI, vol. 14(24), pages 1-29, December.
    7. Sebastian Saniuk & Sandra Grabowska & Bożena Gajdzik, 2020. "Social Expectations and Market Changes in the Context of Developing the Industry 4.0 Concept," Sustainability, MDPI, vol. 12(4), pages 1-21, February.
    8. Bożena Gajdzik & Sandra Grabowska & Sebastian Saniuk & Tadeusz Wieczorek, 2020. "Sustainable Development and Industry 4.0: A Bibliometric Analysis Identifying Key Scientific Problems of the Sustainable Industry 4.0," Energies, MDPI, vol. 13(16), pages 1-27, August.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Sebastian Saniuk & Sandra Grabowska & Bożena Gajdzik, 2020. "Personalization of Products in the Industry 4.0 Concept and Its Impact on Achieving a Higher Level of Sustainable Consumption," Energies, MDPI, vol. 13(22), pages 1-19, November.
    2. Sandra Grabowska & Sebastian Saniuk & Bożena Gajdzik, 2022. "Industry 5.0: improving humanization and sustainability of Industry 4.0," Scientometrics, Springer;Akadémiai Kiadó, vol. 127(6), pages 3117-3144, June.
    3. Bożena Gajdzik & Radosław Wolniak, 2021. "Digitalisation and Innovation in the Steel Industry in Poland—Selected Tools of ICT in an Analysis of Statistical Data and a Case Study," Energies, MDPI, vol. 14(11), pages 1-25, May.
    4. Bożena Gajdzik & Radosław Wolniak, 2021. "Transitioning of Steel Producers to the Steelworks 4.0—Literature Review with Case Studies," Energies, MDPI, vol. 14(14), pages 1-22, July.
    5. Tomasz Małysa & Bożena Gajdzik, 2020. "Predictive Models of Accidents at Work in the Steel Sector as a Framework for Sustainable Safety," Energies, MDPI, vol. 14(1), pages 1-20, December.
    6. Apriani Soepardi & Pratikto Pratikto & Purnomo Budi Santoso & Ishardita Pambudi Tama & Patrik Thollander, 2018. "Linking of Barriers to Energy Efficiency Improvement in Indonesia’s Steel Industry," Energies, MDPI, vol. 11(1), pages 1-22, January.
    7. Olga Pilipczuk, 2022. "Building the Cognitive Enterprise in the Energy Sector," Energies, MDPI, vol. 15(24), pages 1-13, December.
    8. Elena Stefana & Paola Cocca & Filippo Marciano & Diana Rossi & Giuseppe Tomasoni, 2019. "A Review of Energy and Environmental Management Practices in Cast Iron Foundries to Increase Sustainability," Sustainability, MDPI, vol. 11(24), pages 1-18, December.
    9. Da Gao & Chang Liu & Xinyan Wei & Yang Liu, 2023. "Can River Chief System Policy Improve Enterprises’ Energy Efficiency? Evidence from China," IJERPH, MDPI, vol. 20(4), pages 1-17, February.
    10. Zijian Zhang & Yinghao Lin & Xiaoyuan Wang & Xin Zhang, 2024. "Pathways to Resilient and Sustainable Online Education in the New Normal: Interpreting University Teachers’ Willingness to Use Online Teaching Platforms Consistently," Sustainability, MDPI, vol. 16(23), pages 1-20, November.
    11. Athanasios Papavasileiou & George Konteos & Stavros Kalogiannidis & Dimitrios Kalfas & Christina-Ioanna Papadopoulou, 2025. "Investigating the Impact of Sustainability-Themed Extracurricular Activities on Student Engagement with the 17 SDGs by 2026: A Case Study of Greece," Sustainability, MDPI, vol. 17(7), pages 1-24, March.
    12. Antonella Biscione & Annunziata de Felice & Teodoro Gallucci, 2022. "Energy Saving in Transition Economies: Environmental Activities in Manufacturing Firms," Sustainability, MDPI, vol. 14(7), pages 1-17, March.
    13. Özköse, Hakan & Güney, Gül, 2023. "The effects of industry 4.0 on productivity: A scientific mapping study," Technology in Society, Elsevier, vol. 75(C).
    14. Mingran Wu, 2023. "The impact of eco-environmental regulation on green energy efficiency in China - Based on spatial economic analysis," Energy & Environment, , vol. 34(4), pages 971-988, June.
    15. Yu, Hongwei & Chen, Wenjin & Wang, Xinyi & Delina, Laurence & Cheng, Zhiming & Zhang, Le, 2025. "The impact of the Energy Conservation Law on enterprise energy efficiency: Quasi-experimental evidence from Chinese firms," Energy Economics, Elsevier, vol. 143(C).
    16. Mário Santos & Helena Moreira & João Alexandre Cabral & Ronaldo Gabriel & Andreia Teixeira & Rita Bastos & Alfredo Aires, 2022. "Contribution of Home Gardens to Sustainable Development: Perspectives from A Supported Opinion Essay," IJERPH, MDPI, vol. 19(20), pages 1-26, October.
    17. Lavinia Dovleac & Ioana Bianca Chițu & Eliza Nichifor & Gabriel Brătucu, 2023. "Shaping the Inclusivity in the New Society by Enhancing the Digitainability of Sustainable Development Goals with Education," Sustainability, MDPI, vol. 15(4), pages 1-14, February.
    18. Kong, Dongmin & Yang, Xiandong & Xu, Jian, 2020. "Energy price and cost induced innovation: Evidence from China," Energy, Elsevier, vol. 192(C).
    19. Diego Bonilla-Jurado & Ember Zumba & Araceli Lucio-Quintana & Carlos Yerbabuena-Torres & Andrea Ramírez-Casco & Cesar Guevara, 2024. "Advancing University Education: Exploring the Benefits of Education for Sustainable Development," Sustainability, MDPI, vol. 16(17), pages 1-27, September.
    20. Maria Antoniadou, 2024. "Integrating Lean Management and Circular Economy for Sustainable Dentistry," Sustainability, MDPI, vol. 16(22), pages 1-25, November.

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:17:y:2025:i:4:p:1418-:d:1587132. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.