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Identification and Prioritization of Critical Success Factors of a Lean Six Sigma–Industry 4.0 Integrated Framework for Sustainable Manufacturing Using TOPSIS

Author

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  • Arish Ibrahim

    (Department of Mechanical Engineering, Birla Institute of Technology and Science, Pilani (BITS Pilani), Dubai Campus, Dubai 345055, United Arab Emirates)

  • Gulshan Kumar

    (Department of Mechanical Engineering, Birla Institute of Technology and Science, Pilani (BITS Pilani), Dubai Campus, Dubai 345055, United Arab Emirates)

Abstract

The relationship between Lean Six Sigma, Industry 4.0 and sustainable manufacturing has been evaluated only to a limited extent within this domain of the published literature. A DMAIC-DMADV-based framework along with a phase-by-phase implementation path is proposed in this study to integrate Lean Six Sigma and Industry 4.0 technologies for achieving sustainable manufacturing. The paper also focused on identifying and prioritizing the critical success factors for the implementation of the proposed framework. The critical success factors identified through a literature review are ranked using the multi-decision criteria technique TOPSIS, with input from selected experts across various manufacturing companies. The results highlight that the most important enablers set clear sustainability goals, regularly monitor progress and have a skilled workforce. The findings provide actionable guidance for practitioners, and the study contributes to the existing body of knowledge by offering a comprehensive methodology to integrate Lean Six Sigma and Industry 4.0 for sustainable manufacturing. Further research must focus on the validation of the framework in diverse industrial settings and refining the sustainability assessment model to enhance its adaptability.

Suggested Citation

  • Arish Ibrahim & Gulshan Kumar, 2025. "Identification and Prioritization of Critical Success Factors of a Lean Six Sigma–Industry 4.0 Integrated Framework for Sustainable Manufacturing Using TOPSIS," Sustainability, MDPI, vol. 17(3), pages 1-18, February.
    • Handle: RePEc:gam:jsusta:v:17:y:2025:i:3:p:1331-:d:1585108
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    References listed on IDEAS

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    1. Yeu-Shiang Huang & Wei-Hao Li, 2012. "A Study on Aggregation of TOPSIS Ideal Solutions for Group Decision-Making," Group Decision and Negotiation, Springer, vol. 21(4), pages 461-473, July.
    2. Xi Vincent Wang & Lihui Wang, 2019. "Digital twin-based WEEE recycling, recovery and remanufacturing in the background of Industry 4.0," International Journal of Production Research, Taylor & Francis Journals, vol. 57(12), pages 3892-3902, June.
    3. Karishma M. Qureshi & Bhavesh G. Mewada & Mohanad Kamil Buniya & Mohamed Rafik Noor Mohamed Qureshi, 2023. "Analyzing Critical Success Factors of Lean 4.0 Implementation in Small and Medium Enterprises for Sustainable Manufacturing Supply Chain for Industry 4.0 Using PLS-SEM," Sustainability, MDPI, vol. 15(6), pages 1-15, March.
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    1. Khursheed Ahmad & Maria Grazia Marchesano & Valentina Popolo & Roberto Revetria & Anastasiia Rozhok, 2025. "Development of a European Sustainability Reporting Standards Compliant Sustainability Assessment Framework for Manufacturing Organisations Using Analytic Hierarchy Process," Sustainability, MDPI, vol. 17(11), pages 1-27, May.

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