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3D Printing for Repair: An Approach for Enhancing Repair

Author

Listed:
  • Alma van Oudheusden

    (Department of Industrial Design Engineering, Delft University of Technology, 2628 CD Delft, The Netherlands)

  • Julieta Bolaños Arriola

    (Department of Industrial Design Engineering, Delft University of Technology, 2628 CD Delft, The Netherlands)

  • Jeremy Faludi

    (Department of Industrial Design Engineering, Delft University of Technology, 2628 CD Delft, The Netherlands)

  • Bas Flipsen

    (Department of Industrial Design Engineering, Delft University of Technology, 2628 CD Delft, The Netherlands)

  • Ruud Balkenende

    (Department of Industrial Design Engineering, Delft University of Technology, 2628 CD Delft, The Netherlands)

Abstract

The availability and storage of spare parts are the main barriers to product repair. One possibility would be to 3D print spare parts, which would also enable the repair of products not intended to be repaired. Besides manufacturers, 3D printing spare parts is an interesting option for self-repair by consumers. However, the digitisation of spare parts for 3D printing is a challenge. There is little guidance on how to make a 3D-printed version of the original part. This paper establishes a framework through a literature review and experimental study to describe how to use 3D printing to produce spare parts for repair. Additionally, qualitative data coding was used to find the influence of previous experience, process implementation, and part complexity on the overall success of the 3D printing for repair (3DPfR) process. Our study showed that the 3DPfR process can be described as an iterative design for an additive manufacturing process that is integrated into a repair process. Additionally, it was found that the incorrect implementation of process steps was the most important predictor of the repair result. The steps that were performed incorrectly the most were synthesising design concepts (64%) and validating print quality (also 64%).

Suggested Citation

  • Alma van Oudheusden & Julieta Bolaños Arriola & Jeremy Faludi & Bas Flipsen & Ruud Balkenende, 2023. "3D Printing for Repair: An Approach for Enhancing Repair," Sustainability, MDPI, vol. 15(6), pages 1-33, March.
    • Handle: RePEc:gam:jsusta:v:15:y:2023:i:6:p:5168-:d:1097322
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    References listed on IDEAS

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    1. Chekurov, Sergei & Metsä-Kortelainen, Sini & Salmi, Mika & Roda, Irene & Jussila, Ari, 2018. "The perceived value of additively manufactured digital spare parts in industry: An empirical investigation," International Journal of Production Economics, Elsevier, vol. 205(C), pages 87-97.
    2. Jan Holmström & Timothy Gutowski, 2017. "Additive Manufacturing in Operations and Supply Chain Management: No Sustainability Benefit or Virtuous Knock-On Opportunities?," Journal of Industrial Ecology, Yale University, vol. 21(S1), pages 21-24, November.
    3. Westerweel, Bram & Basten, Rob J.I. & van Houtum, Geert-Jan, 2018. "Traditional or Additive Manufacturing? Assessing Component Design Options through Lifecycle Cost Analysis," European Journal of Operational Research, Elsevier, vol. 270(2), pages 570-585.
    4. Nazlı Terzioğlu & Renee Wever, 2021. "Integrating Repair into Product Design Education: Insights on Repair, Design and Sustainability," Sustainability, MDPI, vol. 13(18), pages 1-21, September.
    5. Attaran, Mohsen, 2017. "The rise of 3-D printing: The advantages of additive manufacturing over traditional manufacturing," Business Horizons, Elsevier, vol. 60(5), pages 677-688.
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