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Industrial-Scale Hydrothermal Carbonization of Agro-Industrial Digested Sludge: Filterability Enhancement and Phosphorus Recovery

Author

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  • Michela Lucian

    (Carborem Srl, Piazza Manifattura 1, 38068 Rovereto, Italy)

  • Fabio Merzari

    (Carborem Srl, Piazza Manifattura 1, 38068 Rovereto, Italy)

  • Michele Gubert

    (Carborem Srl, Piazza Manifattura 1, 38068 Rovereto, Italy)

  • Antonio Messineo

    (Facoltà di Ingegneria e Architettura, Università degli Studi di Enna “Kore”, Cittadella Universitaria, 94100 Enna, Italy)

  • Maurizio Volpe

    (Carborem Srl, Piazza Manifattura 1, 38068 Rovereto, Italy
    Facoltà di Ingegneria e Architettura, Università degli Studi di Enna “Kore”, Cittadella Universitaria, 94100 Enna, Italy)

Abstract

Hydrothermal carbonization (HTC) provides an attractive alternative method for the treatment of high-moisture waste and, in particular, digested sludge. HTC could reduce the costs and environmental risks associated with sludge handling and management. Although it is recognized that the dewaterability of hydrochars produced from digested sludge, even at mild temperatures (180–190 °C), is highly improved with respect to the starting material, the filterability of HTC slurries for the recovery of the solid material (hydrochar) still represents a challenge. This study presents the results of an investigation into the filterability of agro-industrial digested sludge HTC slurries produced by a C-700 Carborem TM HTC industrial-scale plant. The filterability of HTC slurries, produced at 190 °C for 1 h, with the use of acid solutions of hydrochloric acid, sulfuric acid or citric acids, was investigated by using a semi-industrial filter press. The use of sulfuric acid or citric acid solutions, in particular, significantly improved the filterability of HTC slurries, reducing the time of filtration and residual moisture content. The acid treatment also promoted the migration of heavy metals and phosphorus (P) in the HTC filtrate solution. This study demonstrates that P can be recovered via the precipitation of struvite in high yields, recovering up to 85 wt% by mass of its initial P content.

Suggested Citation

  • Michela Lucian & Fabio Merzari & Michele Gubert & Antonio Messineo & Maurizio Volpe, 2021. "Industrial-Scale Hydrothermal Carbonization of Agro-Industrial Digested Sludge: Filterability Enhancement and Phosphorus Recovery," Sustainability, MDPI, vol. 13(16), pages 1-15, August.
  • Handle: RePEc:gam:jsusta:v:13:y:2021:i:16:p:9343-:d:618038
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    References listed on IDEAS

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    1. Manfredi Picciotto Maniscalco & Maurizio Volpe & Antonio Messineo, 2020. "Hydrothermal Carbonization as a Valuable Tool for Energy and Environmental Applications: A Review," Energies, MDPI, vol. 13(16), pages 1-26, August.
    2. Bide Zhang & Mohammad Heidari & Bharat Regmi & Shakirudeen Salaudeen & Precious Arku & Mahendra Thimmannagari & Animesh Dutta, 2018. "Hydrothermal Carbonization of Fruit Wastes: A Promising Technique for Generating Hydrochar," Energies, MDPI, vol. 11(8), pages 1-14, August.
    3. Nepu Saha & Maurizio Volpe & Luca Fiori & Roberto Volpe & Antonio Messineo & M. Toufiq Reza, 2020. "Cationic Dye Adsorption on Hydrochars of Winery and Citrus Juice Industries Residues: Performance, Mechanism, and Thermodynamics," Energies, MDPI, vol. 13(18), pages 1-16, September.
    4. Nepu Saha & Akbar Saba & Pretom Saha & Kyle McGaughy & Diana Franqui-Villanueva & William J. Orts & William M. Hart-Cooper & M. Toufiq Reza, 2019. "Hydrothermal Carbonization of Various Paper Mill Sludges: An Observation of Solid Fuel Properties," Energies, MDPI, vol. 12(5), pages 1-18, March.
    5. Elena Tamburini & Mattias Gaglio & Giuseppe Castaldelli & Elisa Anna Fano, 2020. "Biogas from Agri-Food and Agricultural Waste Can Appreciate Agro-Ecosystem Services: The Case Study of Emilia Romagna Region," Sustainability, MDPI, vol. 12(20), pages 1-15, October.
    6. Antonio Picone & Maurizio Volpe & Antonio Messineo, 2021. "Process Water Recirculation during Hydrothermal Carbonization of Waste Biomass: Current Knowledge and Challenges," Energies, MDPI, vol. 14(10), pages 1-14, May.
    7. Xue, Junjie & Chellappa, Thiago & Ceylan, Selim & Goldfarb, Jillian L., 2018. "Enhancing biomass + coal Co-firing scenarios via biomass torrefaction and carbonization: Case study of avocado pit biomass and Illinois No. 6 coal," Renewable Energy, Elsevier, vol. 122(C), pages 152-162.
    8. Fabio Merzari & Jillian Goldfarb & Gianni Andreottola & Tanja Mimmo & Maurizio Volpe & Luca Fiori, 2020. "Hydrothermal Carbonization as a Strategy for Sewage Sludge Management: Influence of Process Withdrawal Point on Hydrochar Properties," Energies, MDPI, vol. 13(11), pages 1-22, June.
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    2. Cheng, Chen & Guo, Qinghua & Ding, Lu & Raheem, Abdul & He, Qing & Shiung Lam, Su & Yu, Guangsuo, 2022. "Upgradation of coconut waste shell to value-added hydrochar via hydrothermal carbonization: Parametric optimization using response surface methodology," Applied Energy, Elsevier, vol. 327(C).

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