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Utilization of Organic Mixed Biosludge from Pulp and Paper Industries and Green Waste as Carbon Sources in Blast Furnace Hot Metal Production

Author

Listed:
  • Tova Jarnerud

    (KTH Royal Institute of Technology, Materials Science and Engineering, SE-100 44 Stockholm, Sweden)

  • Andrey V. Karasev

    (KTH Royal Institute of Technology, Materials Science and Engineering, SE-100 44 Stockholm, Sweden)

  • Chuan Wang

    (SWERIM AB, Process Metallurgy, SE-974 37 Luleå, Sweden)

  • Frida Bäck

    (SSAB EMEA AB, Special Steels Division, SE-613 80 Oxelösund, Sweden)

  • Pär G. Jönsson

    (KTH Royal Institute of Technology, Materials Science and Engineering, SE-100 44 Stockholm, Sweden)

Abstract

A six day industrial trial using hydrochar as part of the carbon source for hot metal production was performed in a production blast furnace (BF). The hydrochar came from two types of feedstocks, namely an organic mixed biosludge generated from pulp and paper production and an organic green waste residue. These sludges and residues were upgraded to hydrochar in the form of pellets by using a hydrothermal carbonization (HTC) technology. Then, the hydrochar pellets were pressed into briquettes together with commonly used briquetting material (in-plant fines such as fines from pellets and scraps, dust, etc. generated from the steel plant) and the briquettes were top charged into the blast furnace. In total, 418 tons of hydrochar briquettes were produced. The aim of the trials was to investigate the stability and productivity of the blast furnace during charging of these experimental briquettes. The results show that briquettes containing hydrochar from pulp and paper industries waste and green waste can partially be used for charging in blast furnaces together with conventional briquettes. Most of the technological parameters of the BF process, such as the production rate of hot metal (<1.5% difference between reference days and trial days), amount of dust, fuel rate and amount of injected coal, amount of slag, as well as contents of FeO in slag and %C, %S and %P in the hot metal in the experimental trials were very similar compared to those in the reference periods (two days before and two days after the trials) without using these experimental charge materials. Thus, it was proven that hydrochar derived from various types of organic residues could be used for metallurgical applications. While in this trial campaign only small amounts of hydrochar were used, nevertheless, these positive results support our efforts to perform more in-depth investigations in this direction in the future.

Suggested Citation

  • Tova Jarnerud & Andrey V. Karasev & Chuan Wang & Frida Bäck & Pär G. Jönsson, 2021. "Utilization of Organic Mixed Biosludge from Pulp and Paper Industries and Green Waste as Carbon Sources in Blast Furnace Hot Metal Production," Sustainability, MDPI, vol. 13(14), pages 1-12, July.
    • Handle: RePEc:gam:jsusta:v:13:y:2021:i:14:p:7706-:d:591640
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    References listed on IDEAS

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    1. Wen-Tien Tsai, 2012. "An Analysis of Waste Management Policies on Utilizing Biosludge as Material Resources in Taiwan," Sustainability, MDPI, vol. 4(8), pages 1-9, August.
    2. Miedema, Jan H. & Benders, René M.J. & Moll, Henri C. & Pierie, Frank, 2017. "Renew, reduce or become more efficient? The climate contribution of biomass co-combustion in a coal-fired power plant," Applied Energy, Elsevier, vol. 187(C), pages 873-885.
    3. Wang, Guangwei & Zhang, Jianliang & Lee, Jui-Yuan & Mao, Xiaoming & Ye, Lian & Xu, Wanren & Ning, Xiaojun & Zhang, Nan & Teng, Haipeng & Wang, Chuan, 2020. "Hydrothermal carbonization of maize straw for hydrochar production and its injection for blast furnace," Applied Energy, Elsevier, vol. 266(C).
    4. Liu, Zhengang & Quek, Augustine & Balasubramanian, R., 2014. "Preparation and characterization of fuel pellets from woody biomass, agro-residues and their corresponding hydrochars," Applied Energy, Elsevier, vol. 113(C), pages 1315-1322.
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    Cited by:

    1. Yu-Chiao Lu & Liviu Brabie & Andrey V. Karasev & Chuan Wang, 2022. "Applications of Hydrochar and Charcoal in the Iron and Steelmaking Industry—Part 2: Carburization of Liquid Iron by Addition of Iron–Carbon Briquettes," Sustainability, MDPI, vol. 14(9), pages 1-20, April.
    2. Yuchiao Lu & Hanmin Yang & Andrey V. Karasev & Chuan Wang & Pär G. Jönsson, 2022. "Applications of Hydrochar and Charcoal in the Iron and Steelmaking Industry—Part 1: Characterization of Carbonaceous Materials," Sustainability, MDPI, vol. 14(15), pages 1-27, August.

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