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Towards Circular Economy Solutions for The Management of Rice Processing Residues to Bioenergy via Gasification

Author

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  • I. Vaskalis

    (Biomass Group, Chemical Engineering Department, Faculty of Engineering, Aristotle University of Thessaloniki (AUTh), 54124 Thessaloniki, Greece)

  • V. Skoulou

    (B3 Challenge Group, Chemical Engineering Department, University of Hull, Cottingham Road, Kingston upon Hull HU6 7RX, UK
    Energy and Environment Institute (EEI), University of Hull, Cottingham Road, Kingston upon Hull HU6 7RX, UK)

  • G. Stavropoulos

    (Biomass Group, Chemical Engineering Department, Faculty of Engineering, Aristotle University of Thessaloniki (AUTh), 54124 Thessaloniki, Greece)

  • A. Zabaniotou

    (Biomass Group, Chemical Engineering Department, Faculty of Engineering, Aristotle University of Thessaloniki (AUTh), 54124 Thessaloniki, Greece)

Abstract

A techno-economic assessment of two circular economy scenarios related to fluidized bed gasification-based systems for combined heat and power (CHP) generation, fueled with rice processing wastes, was conducted. In the first scenario, a gasification unit with 42,700 t/y rice husks capacity provided a waste management industrial symbiosis solution for five small rice-processing companies (SMEs), located at the same area. In the second scenario, a unit of 18,300 t/y rice husks capacity provided a waste management solution to only one rice processing company at the place of waste generation, as a custom-made solution. The first scenario of a cooperative industrial symbiosis approach is the most economically viable, with an annual revenue of 168 €/(t×y) of treated rice husks, a very good payout time (POT = 1.05), and return in investment (ROI = 0.72). The techno-economic assessment was based on experiments performed at a laboratory-scale gasification rig, and on technological configurations of the SMARt-CHP system, a decentralized bioenergy generation system developed at Aristotle University, Greece. The experimental proof of concept of rice husks gasification was studied at a temperature range of 700 to 900 °C, under an under-stoichiometric ratio of O 2 /N 2 (10/90 v/v) as the gasification agent. Producer gas’s Lower Heating Value (LHV) maximized at 800 °C (10.9 MJ/Nm 3 ), while the char’s Brunauer Emmet Teller (BET) surface reached a max of 146 m 2 /g at 900 °C. Recommendations were provided for a pretreatment of rice husks in order to minimize de-fluidization problems of the gasification system due to Si-rich ash. With the application of this model, simultaneous utilization and processing of waste flows from various rice value chain can be achieved towards improving environmental performance of the companies and producing energy and fertilizer by using waste as a fuel and resource with value.

Suggested Citation

  • I. Vaskalis & V. Skoulou & G. Stavropoulos & A. Zabaniotou, 2019. "Towards Circular Economy Solutions for The Management of Rice Processing Residues to Bioenergy via Gasification," Sustainability, MDPI, vol. 11(22), pages 1-21, November.
    • Handle: RePEc:gam:jsusta:v:11:y:2019:i:22:p:6433-:d:287547
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    References listed on IDEAS

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    1. Rovas, Dimitrios & Zabaniotou, Anastasia, 2015. "Exergy analysis of a small gasification-ICE integrated system for CHP production fueled with Mediterranean agro-food processing wastes: The SMARt-CHP," Renewable Energy, Elsevier, vol. 83(C), pages 510-517.
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    4. Martin J. Taylor & Hassan A. Alabdrabalameer & Vasiliki Skoulou, 2019. "Choosing Physical, Physicochemical and Chemical Methods of Pre-Treating Lignocellulosic Wastes to Repurpose into Solid Fuels," Sustainability, MDPI, vol. 11(13), pages 1-27, June.
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    1. Aravani, Vasiliki P. & Sun, Hangyu & Yang, Ziyi & Liu, Guangqing & Wang, Wen & Anagnostopoulos, George & Syriopoulos, George & Charisiou, Nikolaos D. & Goula, Maria A. & Kornaros, Michael & Papadakis,, 2022. "Agricultural and livestock sector's residues in Greece & China: Comparative qualitative and quantitative characterization for assessing their potential for biogas production," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    2. Efthymios Rodias & Eirini Aivazidou & Charisios Achillas & Dimitrios Aidonis & Dionysis Bochtis, 2020. "Water-Energy-Nutrients Synergies in the Agrifood Sector: A Circular Economy Framework," Energies, MDPI, vol. 14(1), pages 1-17, December.
    3. W. A. M. A. N. Illankoon & Chiara Milanese & Alessandro Girella & Puhulwella G. Rathnasiri & K. H. M. Sudesh & Maria Medina Llamas & Maria Cristina Collivignarelli & Sabrina Sorlini, 2022. "Agricultural Biomass-Based Power Generation Potential in Sri Lanka: A Techno-Economic Analysis," Energies, MDPI, vol. 15(23), pages 1-18, November.
    4. Eleonora Fiore & Barbara Stabellini & Paolo Tamborrini, 2020. "A Systemic Design Approach Applied to Rice and Wine Value Chains. The Case of the InnovaEcoFood Project in Piedmont (Italy)," Sustainability, MDPI, vol. 12(21), pages 1-28, November.
    5. Mónica Duque-Acevedo & Luis Jesús Belmonte-Ureña & Natalia Yakovleva & Francisco Camacho-Ferre, 2020. "Analysis of the Circular Economic Production Models and Their Approach in Agriculture and Agricultural Waste Biomass Management," IJERPH, MDPI, vol. 17(24), pages 1-32, December.
    6. Angelos-Ikaros Altantzis & Nikolaos-Christos Kallistridis & George Stavropoulos & Anastasia Zabaniotou, 2022. "Peach Seeds Pyrolysis Integrated into a Zero Waste Biorefinery: an Experimental Study," Circular Economy and Sustainability,, Springer.
    7. Diamantis Almpantis & Anastasia Zabaniotou, 2021. "Technological Solutions and Tools for Circular Bioeconomy in Low-Carbon Transition: Simulation Modeling of Rice Husks Gasification for CHP by Aspen PLUS V9 and Feasibility Study by Aspen Process Econo," Energies, MDPI, vol. 14(7), pages 1-25, April.
    8. Sivabalan Kaniapan & Jagadeesh Pasupuleti & Kartikeyan Patma Nesan & Haris Nalakath Abubackar & Hadiza Aminu Umar & Temidayo Lekan Oladosu & Segun R. Bello & Eldon R. Rene, 2022. "A Review of the Sustainable Utilization of Rice Residues for Bioenergy Conversion Using Different Valorization Techniques, Their Challenges, and Techno-Economic Assessment," IJERPH, MDPI, vol. 19(6), pages 1-30, March.
    9. Batara Surya & Haeruddin Saleh & Hamsina Hamsina & Muhammad Idris & Despry Nur Annisa Ahmad, 2021. "Rural Agribusiness-Based Agropolitan Area Development and Environmental Management Sustainability: Regional Economic Growth Perspectives," International Journal of Energy Economics and Policy, Econjournals, vol. 11(1), pages 142-157.
    10. Azwifunimunwe Tshikovhi & Tshwafo Ellias Motaung, 2023. "Technologies and Innovations for Biomass Energy Production," Sustainability, MDPI, vol. 15(16), pages 1-21, August.
    11. Włodzimierz Szczepaniak & Monika Zabłocka-Malicka & Rafał Wysokiński & Piotr Rutkowski, 2020. "Intensity of the Process Gas Emission from the Thermal Treatment of the 60–340 mm MSW Fraction under Steam," Sustainability, MDPI, vol. 12(19), pages 1-17, September.
    12. Batara Surya & Despry Nur Annisa Ahmad & Harry Hardian Sakti & Hernita Sahban, 2020. "Land Use Change, Spatial Interaction, and Sustainable Development in the Metropolitan Urban Areas, South Sulawesi Province, Indonesia," Land, MDPI, vol. 9(3), pages 1-43, March.
    13. Murillo Vetroni Barros & Rômulo Henrique Gomes Jesus & Bruno Silva Ribeiro & Cassiano Moro Piekarski, 2023. "Going in Circles: Key Aspects for Circular Economy Contributions to Agro-industrial Cooperatives," Circular Economy and Sustainability,, Springer.
    14. Martin J. Taylor & Apostolos K. Michopoulos & Anastasia A. Zabaniotou & Vasiliki Skoulou, 2020. "Probing Synergies between Lignin-Rich and Cellulose Compounds for Gasification," Energies, MDPI, vol. 13(10), pages 1-9, May.
    15. W. A. M. A. N. Illankoon & Chiara Milanese & Maria Cristina Collivignarelli & Sabrina Sorlini, 2023. "Value Chain Analysis of Rice Industry by Products in a Circular Economy Context: A Review," Waste, MDPI, vol. 1(2), pages 1-37, April.

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