IDEAS home Printed from https://ideas.repec.org/a/gam/jlogis/v5y2021i1p3-d475745.html
   My bibliography  Save this article

A Model for Demand Planning in Supply Chains with Congestion Effects

Author

Listed:
  • Uday Venkatadri

    (Department of Industrial Engineering, Dalhousie University, Halifax, NC B3H 4R3, Canada)

  • Shentao Wang

    (Michael Kors Hong Kong, Hong Kong, China)

  • Ashok Srinivasan

    (Marshall School of Business, University of Southern California, Los Angeles, CA 90089, USA)

Abstract

This paper is concerned with demand planning for internal supply chains consisting of workstations, production facilities, warehouses, and transportation links. We address the issue of how to help a supplier firmly accept orders and subsequently plan to fulfill demand. We first formulate a linear aggregate planning model for demand management that incorporates elements of order promising, recipe run constraints, and capacity limitations. Using several scenarios, we discuss the use of the model in demand planning and capacity planning to help a supplier firmly respond to requests for quotations. We extend the model to incorporate congestion effects at assembly and blending nodes using clearing functions; the resulting model is nonlinear. We develop and test two algorithms to solve the nonlinear model: one based on inner approximation and the other on outer approximation.

Suggested Citation

  • Uday Venkatadri & Shentao Wang & Ashok Srinivasan, 2021. "A Model for Demand Planning in Supply Chains with Congestion Effects," Logistics, MDPI, vol. 5(1), pages 1-24, January.
  • Handle: RePEc:gam:jlogis:v:5:y:2021:i:1:p:3-:d:475745
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2305-6290/5/1/3/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2305-6290/5/1/3/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Peter J. Billington & John O. McClain & L. Joseph Thomas, 1983. "Mathematical Programming Approaches to Capacity-Constrained MRP Systems: Review, Formulation and Problem Reduction," Management Science, INFORMS, vol. 29(10), pages 1126-1141, October.
    2. Vidal, Carlos J. & Goetschalckx, Marc, 1997. "Strategic production-distribution models: A critical review with emphasis on global supply chain models," European Journal of Operational Research, Elsevier, vol. 98(1), pages 1-18, April.
    3. Jakob Asmundsson & Ronald L. Rardin & Can Hulusi Turkseven & Reha Uzsoy, 2009. "Production planning with resources subject to congestion," Naval Research Logistics (NRL), John Wiley & Sons, vol. 56(2), pages 142-157, March.
    4. David G. Luenberger & Yinyu Ye, 2008. "Linear and Nonlinear Programming," International Series in Operations Research and Management Science, Springer, edition 0, number 978-0-387-74503-9, September.
    5. Kenneth Fordyce & Chi-Tai Wang & Chih-Hui Chang & Alfred Degbotse & Brian Denton & Peter Lyon & R. John Milne & Robert Orzell & Robert Rice & Jim Waite, 2011. "The Ongoing Challenge: Creating an Enterprise-Wide Detailed Supply Chain Plan for Semiconductor and Package Operations," International Series in Operations Research & Management Science, in: Karl G Kempf & Pınar Keskinocak & Reha Uzsoy (ed.), Planning Production and Inventories in the Extended Enterprise, chapter 0, pages 313-387, Springer.
    6. Morris A. Cohen & Hau L. Lee, 1988. "Strategic Analysis of Integrated Production-Distribution Systems: Models and Methods," Operations Research, INFORMS, vol. 36(2), pages 216-228, April.
    7. Alfred Degbotse & Brian T. Denton & Kenneth Fordyce & R. John Milne & Robert Orzell & Chi-Tai Wang, 2013. "IBM Blends Heuristics and Optimization to Plan Its Semiconductor Supply Chain," Interfaces, INFORMS, vol. 43(2), pages 130-141, April.
    8. Donald B. Rosenfield & Roy D. Shapiro & Roger E. Bohn, 1985. "Implications of Cost-Service Trade-offs on Industry Logistics Structures," Interfaces, INFORMS, vol. 15(6), pages 47-59, December.
    9. Beamon, Benita M., 1998. "Supply chain design and analysis:: Models and methods," International Journal of Production Economics, Elsevier, vol. 55(3), pages 281-294, August.
    10. Pinar Keskinocak & Shidhar Tayur, 2001. "Quantitative Analysis for Internet-Enabled Supply Chains," Interfaces, INFORMS, vol. 31(2), pages 70-89, April.
    11. Richard Conway & William Maxwell & John O. McClain & L. Joseph Thomas, 1988. "The Role of Work-in-Process Inventory in Serial Production Lines," Operations Research, INFORMS, vol. 36(2), pages 229-241, April.
    12. Chien-Yu Chen & Zhen-Ying Zhao & Michael O. Ball, 2001. "Quantity and Due Date Quoting Available to Promise," Information Systems Frontiers, Springer, vol. 3(4), pages 477-488, December.
    13. Bruce C. Arntzen & Gerald G. Brown & Terry P. Harrison & Linda L. Trafton, 1995. "Global Supply Chain Management at Digital Equipment Corporation," Interfaces, INFORMS, vol. 25(1), pages 69-93, February.
    14. Julia Pahl & Stefan Voß & David Woodruff, 2007. "Production planning with load dependent lead times: an update of research," Annals of Operations Research, Springer, vol. 153(1), pages 297-345, September.
    15. Abhijit Upasani & Reha Uzsoy, 2008. "Incorporating manufacturing lead times in joint production-marketing models: A review and some future directions," Annals of Operations Research, Springer, vol. 161(1), pages 171-188, July.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Erdem Eskigun & Reha Uzsoy & Paul V. Preckel & George Beaujon & Subramanian Krishnan & Jeffrey D. Tew, 2007. "Outbound supply chain network design with mode selection and lead time considerations," Naval Research Logistics (NRL), John Wiley & Sons, vol. 54(3), pages 282-300, April.
    2. Olivares-Benitez, Elias & Ríos-Mercado, Roger Z. & González-Velarde, José Luis, 2013. "A metaheuristic algorithm to solve the selection of transportation channels in supply chain design," International Journal of Production Economics, Elsevier, vol. 145(1), pages 161-172.
    3. Samir Elhedhli & Jean-Louis Goffin, 2005. "Efficient Production-Distribution System Design," Management Science, INFORMS, vol. 51(7), pages 1151-1164, July.
    4. Hsu, Chaug-Ing & Li, Hui-Chieh, 2011. "Reliability evaluation and adjustment of supply chain network design with demand fluctuations," International Journal of Production Economics, Elsevier, vol. 132(1), pages 131-145, July.
    5. J R Montoya-Torres & A Aponte & P Rosas, 2011. "Applying GRASP to solve the multi-item three-echelon uncapacitated facility location problem," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 62(2), pages 397-406, February.
    6. W Y Hung & S Kucherenko & N J Samsatli & N Shah, 2004. "A flexible and generic approach to dynamic modelling of supply chains," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 55(8), pages 801-813, August.
    7. Eskigun, Erdem & Uzsoy, Reha & Preckel, Paul V. & Beaujon, George & Krishnan, Subramanian & Tew, Jeffrey D., 2005. "Outbound supply chain network design with mode selection, lead times and capacitated vehicle distribution centers," European Journal of Operational Research, Elsevier, vol. 165(1), pages 182-206, August.
    8. Tsiakis, Panagiotis & Papageorgiou, Lazaros G., 2008. "Optimal production allocation and distribution supply chain networks," International Journal of Production Economics, Elsevier, vol. 111(2), pages 468-483, February.
    9. Jalali, Hamed & Carmen, Raïsa & Van Nieuwenhuyse, Inneke & Boute, Robert, 2019. "Quality and pricing decisions in production/inventory systems," European Journal of Operational Research, Elsevier, vol. 272(1), pages 195-206.
    10. García Cáceres, Rafael Guillermo & Aráoz Durand, Julián Arturo & Gómez, Fernando Palacios, 2009. "Integral analysis method - IAM," European Journal of Operational Research, Elsevier, vol. 192(3), pages 891-903, February.
    11. Hiroko Nakamura & Shinji Suzuki & Tomobe Hironori & Yuya Kajikawa & Ichiro Sakata, 2011. "Citation lag analysis in supply chain research," Scientometrics, Springer;Akadémiai Kiadó, vol. 87(2), pages 221-232, May.
    12. Tsai, Kune-muh & Wang, Shan-chi, 2009. "Multi-site available-to-promise modeling for assemble-to-order manufacturing: An illustration on TFT-LCD manufacturing," International Journal of Production Economics, Elsevier, vol. 117(1), pages 174-184, January.
    13. Häntsch, Marius & Huchzermeier, Arnd, 2016. "Correct accounting for duty drawbacks with outward and inward processing in global production networks," Omega, Elsevier, vol. 58(C), pages 111-127.
    14. Pedro L. Miranda & Reinaldo Morabito & Deisemara Ferreira, 2018. "Optimization model for a production, inventory, distribution and routing problem in small furniture companies," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 26(1), pages 30-67, April.
    15. Fandel, G. & Stammen, M., 2004. "A general model for extended strategic supply chain management with emphasis on product life cycles including development and recycling," International Journal of Production Economics, Elsevier, vol. 89(3), pages 293-308, June.
    16. Matt Bassett & Leslie Gardner, 2013. "Designing optimal global supply chains at Dow AgroSciences," Annals of Operations Research, Springer, vol. 203(1), pages 187-216, March.
    17. Das, K. & Sengupta, S., 2009. "A hierarchical process industry production-distribution planning model," International Journal of Production Economics, Elsevier, vol. 117(2), pages 402-419, February.
    18. Wang, Juite & Shu, Yun-Feng, 2007. "A possibilistic decision model for new product supply chain design," European Journal of Operational Research, Elsevier, vol. 177(2), pages 1044-1061, March.
    19. Ferrer, Geraldo, 2010. "Open architecture, inventory pooling and maintenance modules," International Journal of Production Economics, Elsevier, vol. 128(1), pages 393-403, November.
    20. Yi Liao & Ali Diabat & Chaher Alzaman & Yiqiang Zhang, 2020. "Modeling and heuristics for production time crashing in supply chain network design," Annals of Operations Research, Springer, vol. 288(1), pages 331-361, May.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jlogis:v:5:y:2021:i:1:p:3-:d:475745. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.