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Optimization of Energy Production from Two-Stage Mesophilic–Thermophilic Anaerobic Digestion of Cheese Whey Using a Response Surface Methodology Approach

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  • Andrey A. Kovalev

    (Federal State Autonomous Educational Institution of Higher Education, Lobachevsky State University of Nizhny Novgorod, Gagarin Ave., Nizhny Novgorod 603950, Russia
    Federal State Budgetary Scientific Institution “Federal Scientific Agroengineering Center VIM”, 1st Institutskiy proezd, 5, Moscow 109428, Russia)

  • Elza R. Mikheeva

    (Federal State Autonomous Educational Institution of Higher Education, Lobachevsky State University of Nizhny Novgorod, Gagarin Ave., Nizhny Novgorod 603950, Russia)

  • Vladimir Panchenko

    (Department of Theoretical and Applied Mechanics, Russian University of Transport, Moscow 127994, Russia)

  • Inna V. Katraeva

    (Federal State Autonomous Educational Institution of Higher Education, Lobachevsky State University of Nizhny Novgorod, Gagarin Ave., Nizhny Novgorod 603950, Russia
    Federal State Budgetary Educational Institution of Higher Education, Nizhny Novgorod State University of Architecture and Civil Engineering, St. Ilyinskaya, 65, Nizhny Novgorod 603950, Russia)

  • Dmitriy A. Kovalev

    (Federal State Budgetary Scientific Institution “Federal Scientific Agroengineering Center VIM”, 1st Institutskiy proezd, 5, Moscow 109428, Russia)

  • Elena A. Zhuravleva

    (Federal Research Center “Fundamentals of Biotechnology” of the Russian Academy of Sciences, Leninsky Prospekt, 33, 2, Moscow 119071, Russia)

  • Yuriy V. Litti

    (Federal Research Center “Fundamentals of Biotechnology” of the Russian Academy of Sciences, Leninsky Prospekt, 33, 2, Moscow 119071, Russia)

Abstract

Spatial separation into acidogenic and methanogenic stages is considered a viable option to ensure process stability, energy efficiency and the better control of key anaerobic digestion (AD) parameters. The elucidation of the optimal modes of two-stage AD for the maximization of the recovery of biofuels (H 2 and CH 4 ) is still an urgent task, the main optimization criteria being the highest energy yield (EY) and energy production rate (EPR). In this work, a response surface methodology was used for an optimization of energy production from the two-stage mesophilic–thermophilic AD of cheese whey (CW). Three dilution rates of CW, providing values of 10.9, 14.53 and 21.8 g for the chemical oxygen demand (COD)/L in the influent and three hydraulic retention times (HRTs) (1, 2 and 3 days) in methanogenic biofilters at a constant HRT in an acidogenic biofilter of 0.42 days, were tested to optimize the EY and EPR. The desirability approach produced combined optimum conditions as follows: the dilution rate of the CW provided 17.58 g COD/L (corresponding to OLR of 6.5 g COD/(L·day)) in the influent and a HRT in the methanogenic biofilter of 2.28 days, both of which provided a maximum EPR of 80.263 kJ/(L·day) and EY of 9.56 kJ/g COD, with an overall desirability value of 0.883.

Suggested Citation

  • Andrey A. Kovalev & Elza R. Mikheeva & Vladimir Panchenko & Inna V. Katraeva & Dmitriy A. Kovalev & Elena A. Zhuravleva & Yuriy V. Litti, 2022. "Optimization of Energy Production from Two-Stage Mesophilic–Thermophilic Anaerobic Digestion of Cheese Whey Using a Response Surface Methodology Approach," Energies, MDPI, vol. 15(23), pages 1-14, November.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:23:p:8928-:d:984390
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    References listed on IDEAS

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    1. Margarita Andreas Dareioti & Aikaterini Ioannis Vavouraki & Konstantina Tsigkou & Michael Kornaros, 2021. "Assessment of Single- vs. Two-Stage Process for the Anaerobic Digestion of Liquid Cow Manure and Cheese Whey," Energies, MDPI, vol. 14(17), pages 1-14, August.
    2. Kumar, G. & Bakonyi, P. & Periyasamy, S. & Kim, S.H. & Nemestóthy, N. & Bélafi-Bakó, K., 2015. "Lignocellulose biohydrogen: Practical challenges and recent progress," Renewable and Sustainable Energy Reviews, Elsevier, vol. 44(C), pages 728-737.
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