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PCM-Based Energy Storage System with High Power Output Using Open Porous Aluminum Foams

Author

Listed:
  • Joachim Baumeister

    (Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), D-28359 Bremen, Germany)

  • Jörg Weise

    (Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), D-28359 Bremen, Germany)

  • Sebastian Myslicki

    (Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), D-28359 Bremen, Germany)

  • Esther Kieseritzky

    (Rubitherm Technologies GmbH, D-12307 Berlin, Germany)

  • Götz Lindenberg

    (Rubitherm Technologies GmbH, D-12307 Berlin, Germany)

Abstract

Thermal comfort (heating, ventilation and air conditioning, HVAC) and the energy consumption involved with it can put a strain on the driving range of fully electric vehicles (FEV), especially in certain times of the year as midsummer or winter. In order to reduce the energy consumption of HVAC, improved thermal management and adapted means of energy storage are needed. One part of the solution can be the use of phase change materials (PCM) for storing waste heat. For the specific application, however, a high loading/unloading power rate is required, which is challenging as the PCMs exhibit low heat conductivities. In the presented work, a storage demonstrator system was investigated which is part of an HVAC system of a specific fully electric vehicle. The profile of requirements of the system (power, stored capacity and allowed volume) make a new design of the storage necessary. Two demonstrator units, in which the PCM was combined with aluminum foam, were manufactured and their power output in dependency on the fluid flow of the coolant system was compared. An adapted squeeze casting process with polymer placeholders was used for the production of the aluminium foam. This process results in foams with a specific pore structure and allows the in-situ integration of the heat transfer fluid (HTF) pipes. Both newly developed PCM storage systems satisfy the HVAC system requirements.

Suggested Citation

  • Joachim Baumeister & Jörg Weise & Sebastian Myslicki & Esther Kieseritzky & Götz Lindenberg, 2020. "PCM-Based Energy Storage System with High Power Output Using Open Porous Aluminum Foams," Energies, MDPI, vol. 13(23), pages 1-17, November.
  • Handle: RePEc:gam:jeners:v:13:y:2020:i:23:p:6198-:d:450878
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    References listed on IDEAS

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    1. Xue Chen & Xiaolei Li & Xinlin Xia & Chuang Sun & Rongqiang Liu, 2019. "Thermal Performance of a PCM-Based Thermal Energy Storage with Metal Foam Enhancement," Energies, MDPI, vol. 12(17), pages 1-18, August.
    2. Tian, Y. & Zhao, C.Y., 2011. "A numerical investigation of heat transfer in phase change materials (PCMs) embedded in porous metals," Energy, Elsevier, vol. 36(9), pages 5539-5546.
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    Cited by:

    1. Leland Weiss & Ramanshu Jha, 2023. "Small-Scale Phase Change Materials in Low-Temperature Applications: A Review," Energies, MDPI, vol. 16(6), pages 1-24, March.
    2. Janusz T. Cieśliński & Maciej Fabrykiewicz, 2023. "Thermal Energy Storage with PCMs in Shell-and-Tube Units: A Review," Energies, MDPI, vol. 16(2), pages 1-35, January.
    3. Hamidi, E. & Ganesan, P.B. & Sharma, R.K. & Yong, K.W., 2023. "Computational study of heat transfer enhancement using porous foams with phase change materials: A comparative review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 176(C).
    4. Gian Luca Patrone & Elena Paffumi & Marcos Otura & Mario Centurelli & Christian Ferrarese & Steffen Jahn & Andreas Brenner & Bernd Thieringer & Daniel Braun & Thomas Hoffmann, 2022. "Assessing the Energy Consumption and Driving Range of the QUIET Project Demonstrator Vehicle," Energies, MDPI, vol. 15(4), pages 1-21, February.

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