IDEAS home Printed from https://ideas.repec.org/a/eee/transe/v193y2025ics1366554524004642.html
   My bibliography  Save this article

The parallel stack loading problem considering multiple batches of storage plates

Author

Listed:
  • Wu, Lebao
  • Jiang, Zuhua

Abstract

This paper considers a parallel stack loading problem with multiple batches of storage plates, a problem that occurs in the plate logistics of shipbuilding. The objective of this problem is to store batches of plates in a yard simultaneously so that the number of relocations during the retrieval stage is minimal. Instead of choosing the plates’ location in the yard alone, the storage order should also be decided, and the storage priority between plates in a batch should be maintained. Such a problem can be regarded as a variant of the capacitated vehicle routing problem. This paper analyzes the influence of stack number, stack capacity, and batch number on the relocation number; optimal conditions and upper bounds under different parameter ranges are provided. Four mathematical models and an ALNS-based algorithm are designed to solve the small-sized and large-sized instances separately, and the experiments on benchmarks are conducted to demonstrate the performance of the proposed methods. Finally, some management suggestions are provided based on the analysis of the problem and experiment results.

Suggested Citation

  • Wu, Lebao & Jiang, Zuhua, 2025. "The parallel stack loading problem considering multiple batches of storage plates," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 193(C).
  • Handle: RePEc:eee:transe:v:193:y:2025:i:c:s1366554524004642
    DOI: 10.1016/j.tre.2024.103873
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S1366554524004642
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.tre.2024.103873?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Dönmez, Sercan & Koç, Çağrı & Altıparmak, Fulya, 2022. "The mixed fleet vehicle routing problem with partial recharging by multiple chargers: Mathematical model and adaptive large neighborhood search," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 167(C).
    2. Hu Qin & Xinxin Su & Guoxin Li & Xin Jin & Mingzhu Yu, 2023. "A Simulation Based Meta-heuristic Approach for the Inbound Container Housekeeping Problem in the Automated Container Terminals," Maritime Policy & Management, Taylor & Francis Journals, vol. 50(4), pages 515-537, May.
    3. Petering, Matthew E.H. & Hussein, Mazen I., 2013. "A new mixed integer program and extended look-ahead heuristic algorithm for the block relocation problem," European Journal of Operational Research, Elsevier, vol. 231(1), pages 120-130.
    4. Boysen, Nils & Emde, Simon, 2016. "The parallel stack loading problem to minimize blockages," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 79433, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    5. Boge, Sven & Knust, Sigrid, 2020. "The parallel stack loading problem minimizing the number of reshuffles in the retrieval stage," European Journal of Operational Research, Elsevier, vol. 280(3), pages 940-952.
    6. Zhen, Lu, 2016. "Modeling of yard congestion and optimization of yard template in container ports," Transportation Research Part B: Methodological, Elsevier, vol. 90(C), pages 83-104.
    7. Lehnfeld, Jana & Knust, Sigrid, 2014. "Loading, unloading and premarshalling of stacks in storage areas: Survey and classification," European Journal of Operational Research, Elsevier, vol. 239(2), pages 297-312.
    8. Caserta, Marco & Schwarze, Silvia & Voß, Stefan, 2012. "A mathematical formulation and complexity considerations for the blocks relocation problem," European Journal of Operational Research, Elsevier, vol. 219(1), pages 96-104.
    9. Boschma, René & Mes, Martijn R.K. & de Vries, Leon R., 2023. "Approximate dynamic programming for container stacking," European Journal of Operational Research, Elsevier, vol. 310(1), pages 328-342.
    10. Upadhyay, Amit & Gu, Weihua & Bolia, Nomesh, 2017. "Optimal loading of double-stack container trains," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 107(C), pages 1-22.
    11. Zhang, Xiaoju & Jia, Nan & Song, Dongping & Liu, Baoli, 2024. "Modelling and analyzing the stacking strategies in automated container terminals," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 187(C).
    12. Kim, Kap Hwan & Park, Young Man & Ryu, Kwang-Ryul, 2000. "Deriving decision rules to locate export containers in container yards," European Journal of Operational Research, Elsevier, vol. 124(1), pages 89-101, July.
    13. Bruns, Florian & Knust, Sigrid & Shakhlevich, Natalia V., 2016. "Complexity results for storage loading problems with stacking constraints," European Journal of Operational Research, Elsevier, vol. 249(3), pages 1074-1081.
    14. Lanza, Giacomo & Passacantando, Mauro & Scutellà, Maria Grazia, 2022. "Assigning and sequencing storage locations under a two level storage policy: Optimization model and matheuristic approaches," Omega, Elsevier, vol. 108(C).
    15. Rommert Dekker & Patrick Voogd & Eelco Asperen, 2007. "Advanced methods for container stacking," Springer Books, in: Kap Hwan Kim & Hans-Otto Günther (ed.), Container Terminals and Cargo Systems, pages 131-154, Springer.
    16. Feng, Yuanjun & Song, Dong-Ping & Li, Dong, 2022. "Smart stacking for import containers using customer information at automated container terminals," European Journal of Operational Research, Elsevier, vol. 301(2), pages 502-522.
    17. Gharehgozli, Amir & Zaerpour, Nima, 2018. "Stacking outbound barge containers in an automated deep-sea terminal," European Journal of Operational Research, Elsevier, vol. 267(3), pages 977-995.
    18. Stefan Ropke & David Pisinger, 2006. "An Adaptive Large Neighborhood Search Heuristic for the Pickup and Delivery Problem with Time Windows," Transportation Science, INFORMS, vol. 40(4), pages 455-472, November.
    19. Yu, Mingzhu & Qi, Xiangtong, 2013. "Storage space allocation models for inbound containers in an automatic container terminal," European Journal of Operational Research, Elsevier, vol. 226(1), pages 32-45.
    20. Goerigk, Marc & Knust, Sigrid & Le, Xuan Thanh, 2016. "Robust storage loading problems with stacking and payload constraints," European Journal of Operational Research, Elsevier, vol. 253(1), pages 51-67.
    21. Boysen, Nils & Emde, Simon, 2016. "The parallel stack loading problem to minimize blockages," European Journal of Operational Research, Elsevier, vol. 249(2), pages 618-627.
    22. Vallada, Eva & Belenguer, Jose Manuel & Villa, Fulgencia & Alvarez-Valdes, Ramon, 2023. "Models and algorithms for a yard crane scheduling problem in container ports," European Journal of Operational Research, Elsevier, vol. 309(2), pages 910-924.
    23. Luo, Zhixing & Qin, Hu & Zhang, Dezhi & Lim, Andrew, 2016. "Adaptive large neighborhood search heuristics for the vehicle routing problem with stochastic demands and weight-related cost," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 85(C), pages 69-89.
    24. Wang, Wenyuan & Liu, Huakun & Tian, Qi & Xia, Zicheng & Liu, Suri & Peng, Yun, 2024. "An enhanced variable neighborhood search method for refrigerated container stacking and relocation problem with duplicate priorities," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 188(C).
    25. Zhen, Lu & Xu, Zhou & Wang, Kai & Ding, Yi, 2016. "Multi-period yard template planning in container terminals," Transportation Research Part B: Methodological, Elsevier, vol. 93(PB), pages 700-719.
    26. Zhen, Lu & Zhuge, Dan & Wang, Shuaian & Wang, Kai, 2022. "Integrated berth and yard space allocation under uncertainty," Transportation Research Part B: Methodological, Elsevier, vol. 162(C), pages 1-27.
    27. Amir Gharehgozli & Joan P. Mileski & Okan Duru, 2017. "Heuristic estimation of container stacking and reshuffling operations under the containership delay factor and mega-ship challenge," Maritime Policy & Management, Taylor & Francis Journals, vol. 44(3), pages 373-391, April.
    28. Zhang, Canrong & Wang, Qi & Yuan, Guoping, 2023. "Novel models and algorithms for location assignment for outbound containers in container terminals," European Journal of Operational Research, Elsevier, vol. 308(2), pages 722-737.
    29. Ji, Mingjun & Guo, Wenwen & Zhu, Huiling & Yang, Yongzhi, 2015. "Optimization of loading sequence and rehandling strategy for multi-quay crane operations in container terminals," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 80(C), pages 1-19.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Gharehgozli, Amir & Yu, Yugang & de Koster, René & Du, Shaofu, 2019. "Sequencing storage and retrieval requests in a container block with multiple open locations," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 125(C), pages 261-284.
    2. Gharehgozli, Amir & Zaerpour, Nima, 2018. "Stacking outbound barge containers in an automated deep-sea terminal," European Journal of Operational Research, Elsevier, vol. 267(3), pages 977-995.
    3. Damla Kizilay & Deniz Türsel Eliiyi, 2021. "A comprehensive review of quay crane scheduling, yard operations and integrations thereof in container terminals," Flexible Services and Manufacturing Journal, Springer, vol. 33(1), pages 1-42, March.
    4. Gharehgozli, Amir Hossein & Vernooij, Floris Gerardus & Zaerpour, Nima, 2017. "A simulation study of the performance of twin automated stacking cranes at a seaport container terminal," European Journal of Operational Research, Elsevier, vol. 261(1), pages 108-128.
    5. Raeesi, Ramin & Sahebjamnia, Navid & Mansouri, S. Afshin, 2023. "The synergistic effect of operational research and big data analytics in greening container terminal operations: A review and future directions," European Journal of Operational Research, Elsevier, vol. 310(3), pages 943-973.
    6. Juan P. Cavada & Cristián E. Cortés & Pablo A. Rey, 2023. "Comparing allocation and relocation policies at a logistics service container terminal: a discrete-event simulation approach," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 31(4), pages 1281-1316, December.
    7. Feng, Yuanjun & Song, Dong-Ping & Li, Dong, 2022. "Smart stacking for import containers using customer information at automated container terminals," European Journal of Operational Research, Elsevier, vol. 301(2), pages 502-522.
    8. Christina Büsing & Sigrid Knust & Xuan Thanh Le, 2018. "Trade-off between robustness and cost for a storage loading problem: rule-based scenario generation," EURO Journal on Computational Optimization, Springer;EURO - The Association of European Operational Research Societies, vol. 6(4), pages 339-365, December.
    9. Ting, Ching-Jung & Wu, Kun-Chih, 2017. "Optimizing container relocation operations at container yards with beam search," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 103(C), pages 17-31.
    10. Huiling Zhu & Mingjun Ji & Wenwen Guo & Qingbin Wang & Yongzhi Yang, 2019. "Mathematical formulation and heuristic algorithm for the block relocation and loading problem," Naval Research Logistics (NRL), John Wiley & Sons, vol. 66(4), pages 333-351, June.
    11. Wang, Wenyuan & Liu, Huakun & Tian, Qi & Xia, Zicheng & Liu, Suri & Peng, Yun, 2024. "An enhanced variable neighborhood search method for refrigerated container stacking and relocation problem with duplicate priorities," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 188(C).
    12. Gharehgozli, Amir & Zaerpour, Nima, 2020. "Robot scheduling for pod retrieval in a robotic mobile fulfillment system," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 142(C).
    13. Boge, Sven & Goerigk, Marc & Knust, Sigrid, 2020. "Robust optimization for premarshalling with uncertain priority classes," European Journal of Operational Research, Elsevier, vol. 287(1), pages 191-210.
    14. Boschma, René & Mes, Martijn R.K. & de Vries, Leon R., 2023. "Approximate dynamic programming for container stacking," European Journal of Operational Research, Elsevier, vol. 310(1), pages 328-342.
    15. Wang, Mengyao & Zhou, Chenhao & Wang, Aihu, 2022. "A cluster-based yard template design integrated with yard crane deployment using a placement heuristic," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 160(C).
    16. Facchini, F. & Digiesi, S. & Mossa, G., 2020. "Optimal dry port configuration for container terminals: A non-linear model for sustainable decision making," International Journal of Production Economics, Elsevier, vol. 219(C), pages 164-178.
    17. Feng, Yuanjun & Song, Dong-Ping & Li, Dong & Zeng, Qingcheng, 2020. "The stochastic container relocation problem with flexible service policies," Transportation Research Part B: Methodological, Elsevier, vol. 141(C), pages 116-163.
    18. Amir Gharehgozli & Debjit Roy & Suruchika Saini & Jan-Kees Ommeren, 2023. "Loading and unloading trains at the landside of container terminals," Maritime Economics & Logistics, Palgrave Macmillan;International Association of Maritime Economists (IAME), vol. 25(3), pages 549-575, September.
    19. Jin, Bo & Tanaka, Shunji, 2023. "An exact algorithm for the unrestricted container relocation problem with new lower bounds and dominance rules," European Journal of Operational Research, Elsevier, vol. 304(2), pages 494-514.
    20. Iris, Çağatay & Christensen, Jonas & Pacino, Dario & Ropke, Stefan, 2018. "Flexible ship loading problem with transfer vehicle assignment and scheduling," Transportation Research Part B: Methodological, Elsevier, vol. 111(C), pages 113-134.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:transe:v:193:y:2025:i:c:s1366554524004642. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/600244/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.