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CFD study on prediction of vortex shedding in draft tube of Francis turbine and vortex control techniques

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  • KC, Anup
  • Lee, Young Ho
  • Thapa, Bhola

Abstract

Francis Turbine when operated at part load suffers flow instability due to swirl component of the velocity attached with exiting flow downstream the runner. The swirling flow at runner outlet generates corkscrew-shaped draft tube vortex invites undesirable flow features like pressure pulsation, fluctuation in torque, axial and radial forces and structure vibration causing the turbine. This paper presents the results obtained from the numerical analysis regarding prediction of unsteady vortex behavior at the draft tube and flow instabilities specific to Francis hydro turbines occurring at the part load operating regime, using ANSYS CFX. The RNG k-ε turbulence model is adopted for turbulence treatment and better prediction of the non-cavitating vortex core and its effects. A single part-load operating condition is chosen to analyze the vortex breakdown. To minimize vortex shedding and flow instability, two vortex control techniques viz. Misaligned Guide Vanes (MGVs) and J-grooves in draft tube are evaluated numerically. Two different MGV angles were selected and four different depths of J-grooves were analyzed separately to see their effect on flow features. The use of MGV did not help much in minimizing swirl intensity whereas the use of J-groove showed better swirl control and flow enhancement in the draft tube.

Suggested Citation

  • KC, Anup & Lee, Young Ho & Thapa, Bhola, 2016. "CFD study on prediction of vortex shedding in draft tube of Francis turbine and vortex control techniques," Renewable Energy, Elsevier, vol. 86(C), pages 1406-1421.
  • Handle: RePEc:eee:renene:v:86:y:2016:i:c:p:1406-1421
    DOI: 10.1016/j.renene.2015.09.041
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    References listed on IDEAS

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    1. KC, Anup & Thapa, Bhola & Lee, Young-Ho, 2014. "Transient numerical analysis of rotor–stator interaction in a Francis turbine," Renewable Energy, Elsevier, vol. 65(C), pages 227-235.
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    Cited by:

    1. Sotoudeh, Nahale & Maddahian, Reza & Cervantes, Michel J., 2020. "Investigation of Rotating Vortex Rope formation during load variation in a Francis turbine draft tube," Renewable Energy, Elsevier, vol. 151(C), pages 238-254.
    2. Li, Puxi & Xiao, Ruofu & Tao, Ran, 2022. "Study of vortex rope based on flow energy dissipation and vortex identification," Renewable Energy, Elsevier, vol. 198(C), pages 1065-1081.
    3. Chongfei Sun & Zirong Luo & Jianzhong Shang & Zhongyue Lu & Yiming Zhu & Guoheng Wu, 2018. "Design and Numerical Analysis of a Novel Counter-Rotating Self-Adaptable Wave Energy Converter Based on CFD Technology," Energies, MDPI, vol. 11(4), pages 1-21, March.
    4. Zhumei Luo & Cong Nie & Shunli Lv & Tao Guo & Suoming Gao, 2022. "The Effect of J-Groove on Vortex Suppression and Energy Dissipation in a Draft Tube of Francis Turbine," Energies, MDPI, vol. 15(5), pages 1-20, February.
    5. Lei Wang & Jiayi Cui & Lingfeng Shu & Denghui Jiang & Chun Xiang & Linwei Li & Peijian Zhou, 2022. "Research on the Vortex Rope Control Techniques in Draft Tube of Francis Turbines," Energies, MDPI, vol. 15(24), pages 1-27, December.
    6. Seung-Jun Kim & Young-Seok Choi & Yong Cho & Jong-Woong Choi & Jung-Jae Hyun & Won-Gu Joo & Jin-Hyuk Kim, 2020. "Effect of Fins on the Internal Flow Characteristics in the Draft Tube of a Francis Turbine Model," Energies, MDPI, vol. 13(11), pages 1-23, June.
    7. Zaher Mundher Yaseen & Ameen Mohammed Salih Ameen & Mohammed Suleman Aldlemy & Mumtaz Ali & Haitham Abdulmohsin Afan & Senlin Zhu & Ahmed Mohammed Sami Al-Janabi & Nadhir Al-Ansari & Tiyasha Tiyasha &, 2020. "State-of-the Art-Powerhouse, Dam Structure, and Turbine Operation and Vibrations," Sustainability, MDPI, vol. 12(4), pages 1-40, February.
    8. Yu, Zhi-Feng & Wang, Wen-Quan & Yan, Yan & Liu, Xing-Shun, 2021. "Energy loss evaluation in a Francis turbine under overall operating conditions using entropy production method," Renewable Energy, Elsevier, vol. 169(C), pages 982-999.
    9. Muhirwa, Alexis & Li, Biao & Su, Wen-Tao & Liu, Quan-Zhong & Binama, Maxime & Wu, Jian & Cai, Wei-Hua, 2020. "Investigation on mutual traveling influences between the draft tube and upstream components of a Francis turbine unit," Renewable Energy, Elsevier, vol. 162(C), pages 973-992.
    10. Yu, An & Wang, Yongshuai & Tang, Qinghong & Lv, Ruirui & Yang, Zhongpo, 2021. "Investigation of the vortex evolution and hydraulic excitation in a pump-turbine operating at different conditions," Renewable Energy, Elsevier, vol. 171(C), pages 462-478.
    11. Song, Xijie & Liu, Chao, 2021. "Experimental study of the floor-attached vortices in pump sump using V3V," Renewable Energy, Elsevier, vol. 164(C), pages 752-766.
    12. Arispe, Tania M. & de Oliveira, Waldir & Ramirez, Ramiro G., 2018. "Francis turbine draft tube parameterization and analysis of performance characteristics using CFD techniques," Renewable Energy, Elsevier, vol. 127(C), pages 114-124.
    13. Luo, Xianwu & Ye, Weixiang & Huang, Renfang & Wang, Yiwei & Du, Tezhuan & Huang, Chenguang, 2020. "Numerical investigations of the energy performance and pressure fluctuations for a waterjet pump in a non-uniform inflow," Renewable Energy, Elsevier, vol. 153(C), pages 1042-1052.
    14. Zhou, Xing & Shi, Changzheng & Miyagawa, Kazuyoshi & Wu, Hegao, 2021. "Effect of modified draft tube with inclined conical diffuser on flow instabilities in Francis turbine," Renewable Energy, Elsevier, vol. 172(C), pages 606-617.
    15. Muhirwa, Alexis & Cai, Wei-Hua & Su, Wen-Tao & Liu, Quanzhong & Binama, Maxime & Li, Biao & Wu, Jian, 2020. "A review on remedial attempts to counteract the power generation compromise from draft tubes of hydropower plants," Renewable Energy, Elsevier, vol. 150(C), pages 743-764.
    16. Su, Wen-Tao & Binama, Maxime & Li, Yang & Zhao, Yue, 2020. "Study on the method of reducing the pressure fluctuation of hydraulic turbine by optimizing the draft tube pressure distribution," Renewable Energy, Elsevier, vol. 162(C), pages 550-560.
    17. Xuanlin Peng & Jianzhong Zhou & Chu Zhang & Ruhai Li & Yanhe Xu & Diyi Chen, 2017. "An Intelligent Optimization Method for Vortex-Induced Vibration Reducing and Performance Improving in a Large Francis Turbine," Energies, MDPI, vol. 10(11), pages 1-17, November.

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