IDEAS home Printed from https://ideas.repec.org/a/eee/renene/v254y2025ics0960148125013655.html

A techno-economic analysis of protonic ceramic electrolysis cells (PCECs) for advancing the future of large-scale green hydrogen production

Author

Listed:
  • Li, Zheng
  • Wang, Chen
  • Chen, Xi
  • Zhu, Jing
  • Zheng, Nan
  • Zhang, Dong
  • Ni, Meng

Abstract

Protonic ceramic electrolysis cells (PCECs) are efficient devices for green hydrogen generation. However, limited studies on system-level PCEC result in a lack of understanding of the practical and economic performance of PCEC systems. To fill this gap, a system model of PCEC is developed. The deep neural network model trained by a 2D numerical model is innovatively integrated into the system model, simultaneously achieving rapid PCEC stack performance prediction and computing costs saving. The impacts of system operating and cost parameters on the system performance are quantified. The levelized cost of hydrogen (LCOH) of PCEC system is calculated as 10.46 $/kg H2. Importantly, the analysis shows that reducing electricity cost is the most effective strategy to reduce LCOH, in addition to reducing the system's degradation. The optimal PCEC system operating conditions for maximizing the H2 production and minimizing the production cost are identified. Though the optimised LCOH reduces by 1 %, the effective current density is remarkably improved by 20 %. This study provides a holistic overview of PCEC performance at the system level, enabling a quantitative and comparative analysis of the economic viability of PCEC for hydrogen production. Recommendations on PCEC future development to promote the large-scale hydrogen production are presented.

Suggested Citation

  • Li, Zheng & Wang, Chen & Chen, Xi & Zhu, Jing & Zheng, Nan & Zhang, Dong & Ni, Meng, 2025. "A techno-economic analysis of protonic ceramic electrolysis cells (PCECs) for advancing the future of large-scale green hydrogen production," Renewable Energy, Elsevier, vol. 254(C).
  • Handle: RePEc:eee:renene:v:254:y:2025:i:c:s0960148125013655
    DOI: 10.1016/j.renene.2025.123703
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0960148125013655
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.renene.2025.123703?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Li, Zheng & Zhang, Hao & Xu, Haoran & Xuan, Jin, 2021. "Advancing the multiscale understanding on solid oxide electrolysis cells via modelling approaches: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 141(C).
    2. Al-Khori, Khalid & Bicer, Yusuf & Koç, Muammer, 2021. "Comparative techno-economic assessment of integrated PV-SOFC and PV-Battery hybrid system for natural gas processing plants," Energy, Elsevier, vol. 222(C).
    3. Shao, Qian & Gao, Enlai & Mara, Thierry & Hu, Heng & Liu, Tong & Makradi, Ahmed, 2020. "Global sensitivity analysis of solid oxide fuel cells with Bayesian sparse polynomial chaos expansions," Applied Energy, Elsevier, vol. 260(C).
    4. Lee, Young Duk & Ahn, Kook Young & Morosuk, Tatiana & Tsatsaronis, George, 2018. "Exergetic and exergoeconomic evaluation of an SOFC-Engine hybrid power generation system," Energy, Elsevier, vol. 145(C), pages 810-822.
    5. Fan Liu & Hao Deng & David Diercks & Praveen Kumar & Mohammed Hussain Abdul Jabbar & Cenk Gumeci & Yoshihisa Furuya & Nilesh Dale & Takanori Oku & Masahiro Usuda & Pejman Kazempoor & Liyang Fang & Di , 2023. "Lowering the operating temperature of protonic ceramic electrochemical cells to," Nature Energy, Nature, vol. 8(10), pages 1145-1157, October.
    6. Zainal, Bidattul Syirat & Ker, Pin Jern & Mohamed, Hassan & Ong, Hwai Chyuan & Fattah, I.M.R. & Rahman, S.M. Ashrafur & Nghiem, Long D. & Mahlia, T M Indra, 2024. "Recent advancement and assessment of green hydrogen production technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PA).
    7. Hanping Ding & Wei Wu & Chao Jiang & Yong Ding & Wenjuan Bian & Boxun Hu & Prabhakar Singh & Christopher J. Orme & Lucun Wang & Yunya Zhang & Dong Ding, 2020. "Self-sustainable protonic ceramic electrochemical cells using a triple conducting electrode for hydrogen and power production," Nature Communications, Nature, vol. 11(1), pages 1-11, December.
    8. Xiang, Pianpian & Jiang, Kejun & Wang, Jiachen & He, Chenmin & Chen, Sha & Jiang, Weiyi, 2024. "Evaluation of LCOH of conventional technology, energy storage coupled solar PV electrolysis, and HTGR in China," Applied Energy, Elsevier, vol. 353(PA).
    9. Chuancheng Duan & Robert Kee & Huayang Zhu & Neal Sullivan & Liangzhu Zhu & Liuzhen Bian & Dylan Jennings & Ryan O’Hayre, 2019. "Highly efficient reversible protonic ceramic electrochemical cells for power generation and fuel production," Nature Energy, Nature, vol. 4(3), pages 230-240, March.
    10. Wei, Xintong & Qiu, Rui & Liang, Yongtu & Liao, Qi & Klemeš, Jiří Jaromír & Xue, Jinjun & Zhang, Haoran, 2022. "Roadmap to carbon emissions neutral industrial parks: Energy, economic and environmental analysis," Energy, Elsevier, vol. 238(PA).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Li, Zheng & Yu, Jie & Wang, Chen & Bello, Idris Temitope & Yu, Na & Chen, Xi & Zheng, Keqing & Han, Minfang & Ni, Meng, 2024. "Multi-objective optimization of protonic ceramic electrolysis cells based on a deep neural network surrogate model," Applied Energy, Elsevier, vol. 365(C).
    2. Pan, Zehua & Wang, Jingyi & Zhu, Liangzhu & Duan, Chuancheng & Jiao, Zhenjun & Zhong, Zheng & O'Hayre, Ryan & Sullivan, Neal P., 2025. "Performance and stability of renewable fuel production via H2O electrolysis and H2O–CO2 co-electrolysis using proton-conducting solid oxide electrolysis cells," Applied Energy, Elsevier, vol. 385(C).
    3. Li, Haolong & Wei, Wei & Liu, Fengxia & Xu, Xiaofei & Li, Zhiyi & Liu, Zhijun, 2023. "Identification of internal polarization dynamics for solid oxide fuel cells investigated by electrochemical impedance spectroscopy and distribution of relaxation times," Energy, Elsevier, vol. 267(C).
    4. Li, Kunpeng & Murakami, Takeru & Nagata, Yohei & Mikami, Yuichi & Yamauchi, Kosuke & Kuroha, Tomohiro & Okuyama, Yuji & Mizutani, Yasunobu & Mori, Masashi & Araki, Takuto, 2025. "What kind of PCFC material physical property values do we need? —From a system efficiency perspective," Applied Energy, Elsevier, vol. 381(C).
    5. Jolaoso, Lateef A. & Yousuf, Abu & Liu, Fan & Duan, Chuancheng & Kazempoor, Pejman, 2024. "Efficient Energy Storage via Methane Production Using Protonic Ceramic Electrochemical Cells," Applied Energy, Elsevier, vol. 369(C).
    6. Mohsen Fallah Vostakola & Hasan Ozcan & Rami S. El-Emam & Bahman Amini Horri, 2023. "Recent Advances in High-Temperature Steam Electrolysis with Solid Oxide Electrolysers for Green Hydrogen Production," Energies, MDPI, vol. 16(8), pages 1-50, April.
    7. Norman, E.A. & Maestre, V.M. & Ortiz, A. & Ortiz, I., 2024. "Steam electrolysis for green hydrogen generation. State of the art and research perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 202(C).
    8. Ling, Yeqing & Huang, Feifan & Wang, Long & Xiao, Guoping & Li, Tao, 2025. "Scaffold-infiltrated self-assembled cathodes for intermediate-low-temperature protonic ceramic fuel cells," Energy, Elsevier, vol. 341(C).
    9. Xu, Wenwu & Zhang, Jifu & Wu, Qiming & Wang, Yangyang & Zhao, Wenxuan & Zhu, Zhaoyou & Wang, Yinglong & Cui, Peizhe, 2024. "Energy, exergy and economic (3E) analyses of a novel DME-power polygeneration system with CO2 capture based on biomass gasification," Applied Energy, Elsevier, vol. 374(C).
    10. Salah, Mohamed & Tsui, To-Hung & Zhang, Le & Smoliński, Adam & Mohamed Rasmey, Abdel-Hamied & Tong, Yen Wah & Liu, Ronghou, 2026. "Progress in enhancing strategies for hydrogen production from microbial fermentation of organic wastes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 226(PB).
    11. Fu, Wenming & Cheng, Yoke Wang & Xu, Dequan & Zhang, Yaning & Wang, Chi-Hwa, 2024. "Reaction synergy of bimetallic catalysts on ZSM-5 support in tailoring plastic pyrolysis for hydrogen and value-added product production," Applied Energy, Elsevier, vol. 372(C).
    12. Nawaz Edoo & Robert T. F. Ah King, 2021. "Techno-Economic Analysis of Utility-Scale Solar Photovoltaic Plus Battery Power Plant," Energies, MDPI, vol. 14(23), pages 1-22, December.
    13. Zhang, Zhonglian & Yang, Xiaohui & Li, Moxuan & Deng, Fuwei & Xiao, Riying & Mei, Linghao & Hu, Zecheng, 2023. "Optimal configuration of improved dynamic carbon neutral energy systems based on hybrid energy storage and market incentives," Energy, Elsevier, vol. 284(C).
    14. Qiu, Rui & Zhang, Haoran & Wang, Guotao & Liang, Yongtu & Yan, Jinyue, 2023. "Green hydrogen-based energy storage service via power-to-gas technologies integrated with multi-energy microgrid," Applied Energy, Elsevier, vol. 350(C).
    15. Dawei Feng & Wenchao Xu & Xinyu Gao & Yun Yang & Shirui Feng & Xiaohu Yang & Hailong Li, 2023. "Carbon Emission Prediction and the Reduction Pathway in Industrial Parks: A Scenario Analysis Based on the Integration of the LEAP Model with LMDI Decomposition," Energies, MDPI, vol. 16(21), pages 1-15, October.
    16. Zuoqing Liu & Ruixi Qiao & Desheng Feng & Jin Zhou & Haosong Di & Yuesheng Bai & Dongliang Liu & Nai Shi & Wei-Hsiang Huang & Min-Hsin Yeh & Chih-Wen Pao & Zhiwei Hu & Guangming Yang & Yuxiao Lin & Zh, 2025. "Strategic atomic trapping at heterointerfaces for protonic ceramic cells," Nature Communications, Nature, vol. 16(1), pages 1-14, December.
    17. Zhang, Boqun & Wang, Yuanfeng & Pan, Lei & Guo, Xiaohui & Liu, Yinshan & Shi, Chengcheng & Xue, Shaoqin & Wang, Liping & Chang, Xinlei & Fan, Lei, 2025. "Net zero carbon park planning framework: Methodology, application, and economic feasibility analysis," Energy, Elsevier, vol. 325(C).
    18. Yuancheng Lin & Honghua Yang & Linwei Ma & Zheng Li & Weidou Ni, 2021. "Low-Carbon Development for the Iron and Steel Industry in China and the World: Status Quo, Future Vision, and Key Actions," Sustainability, MDPI, vol. 13(22), pages 1-28, November.
    19. Kim, Hyeonjun & Song, Gayoung & Ha, Yoonhee, 2025. "Green hydrogen export potential in each Southeast Asian country based on exportable volumes and levelized cost of hydrogen," Applied Energy, Elsevier, vol. 383(C).
    20. Lei, Libin & Mo, Yingyu & Huang, Yue & Qiu, Ruiming & Tian, Zhipeng & Wang, Junyao & Liu, Jianping & Chen, Ying & Zhang, Jihao & Tao, Zetian & Liang, Bo & Wang, Chao, 2023. "Revealing and quantifying the role of oxygen-ionic current in proton-conducting solid oxide fuel cells: A modeling study," Energy, Elsevier, vol. 276(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:renene:v:254:y:2025:i:c:s0960148125013655. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/renewable-energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.