The design of a small lab-scale wind turbine model with high performance similarity to its utility-scale prototype

This paper discussed the procedure of an optimization design method involving a small lab-scale wind turbine rotor. To simulate the aerodynamic performance of a prototype wind turbine at utility-scale by scaled model experiments (especially, the visualization measurements of wake flow in small wind tunnels), an appropriate similar design of the small lab-scale rotor is needed. However, the similar design of blade performance from a prototype wind turbine for small scaled model is rare. In this paper, using a 2.5 MW utility-scale wind turbine as the prototype, we set up a new optimization process of similar design for a model wind turbine with a 320 mm rotor based on the Lifting-Line Theory (LLT) with wake-induced corrections. Results show a dramatic deviation in performance of the geometric scaled model compared to the objective values, which demonstrates the significance of the Reynolds number effects. With the optimized blade, the distribution of normal thrust force is very similar to the objective values. Geometric characteristics variations along the blade span are similar to the prototype. With the tip speed ratio runs at a roughly matched rated condition, the optimized rotor gives a better performance than other models used in previous wind tunnel studies.