IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v247y2024ics0951832024001674.html
   My bibliography  Save this article

Degradation modeling and reliability estimation for mechanical transmission mechanism considering the clearance between kinematic pairs

Author

Listed:
  • Wang, Jia
  • Meng, Bosen
  • Zhang, Luyu
  • Yu, Chengjiao

Abstract

The mechanical transmission mechanism is the core component of electromechanical systems, of which the health state can affect the accuracy and stability of the entire system. Due to machining errors and thermal deformation, clearance often exists between the kinematic pairs, which leads to irregular collision- separation during the operation. The clearance size and the surface quality of pairs change during the service life, leading to the time-varying damage and degradation state of the mechanism. Therefore, the kinematic pairs suffer from not only natural deterioration process such as wear, fatigue, etc., but also the collision-separation process caused by the clearance. In this paper, a degradation and shock model for the mechanical transmission mechanism is proposed considering the influence of clearance between the kinematic pairs. The degradation process is divided into running-in stage, stable degradation stage, and fast degradation stage according to the health states, and is modeled by a transformed gamma process to account for the dependency between service time and health state. Random shocks caused by the collision-separation process are classified into different zones in terms of their sizes, and the arrival rate of the shocks also change with the health state of the mechanism. The closed-form reliability function is derived and verified by the experiment of rotating pair of the crank and rocker mechanism. Results show that the proposed degradation and shock model can obtain a more realistic and reasonable reliability of the transmission mechanism.

Suggested Citation

  • Wang, Jia & Meng, Bosen & Zhang, Luyu & Yu, Chengjiao, 2024. "Degradation modeling and reliability estimation for mechanical transmission mechanism considering the clearance between kinematic pairs," Reliability Engineering and System Safety, Elsevier, vol. 247(C).
  • Handle: RePEc:eee:reensy:v:247:y:2024:i:c:s0951832024001674
    DOI: 10.1016/j.ress.2024.110093
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832024001674
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2024.110093?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Giorgio, Massimiliano & Pulcini, Gianpaolo, 2024. "The effect of model misspecification of the bounded transformed gamma process on maintenance optimization," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    2. Wang, Jia & Han, Xu & Zhang, Yun-an & Bai, Guanghan, 2021. "Modeling the varying effects of shocks for a multi-stage degradation process," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    3. Liang, Qingzhu & Yang, Yinghao & Peng, Changhong, 2023. "A reliability model for systems subject to mutually dependent degradation processes and random shocks under dynamic environments," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    4. Zhang, Qian & Pan, Ning & Meloni, Marco & Lu, Dong & Cai, Jianguo & Feng, Jian, 2021. "Reliability analysis of radially retractable roofs with revolute joint clearances," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    5. Yan, Tao & Lei, Yaguo & Li, Naipeng & Wang, Biao & Wang, Wenting, 2021. "Degradation modeling and remaining useful life prediction for dependent competing failure processes," Reliability Engineering and System Safety, Elsevier, vol. 212(C).
    6. Fan, Mengfei & Zeng, Zhiguo & Zio, Enrico & Kang, Rui, 2017. "Modeling dependent competing failure processes with degradation-shock dependence," Reliability Engineering and System Safety, Elsevier, vol. 165(C), pages 422-430.
    7. Liu, Tao & Bai, Guanghan & Tao, Junyong & Zhang, Yun-An & Fang, Yining & Xu, Bei, 2022. "Modeling and evaluation method for resilience analysis of multi-state networks," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    8. Sun, Fuqiang & Li, Hao & Cheng, Yuanyuan & Liao, Haitao, 2021. "Reliability analysis for a system experiencing dependent degradation processes and random shocks based on a nonlinear Wiener process model," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    9. Geng, Yixuan & Wang, Shaoping & Shi, Jian & Zhang, Yuwei & Wang, Weijie, 2023. "Reliability modeling of phased degradation under external shocks," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    10. Hu, Jiawen & Shen, Jingyuan & Shen, Lijuan, 2020. "Opportunistic maintenance for two-component series systems subject to dependent degradation and shock," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Xu, Dong & Jia, Xujie & Song, Xueying, 2024. "Reliability analysis of systems with n-stage shock process and m-stage degradation," Reliability Engineering and System Safety, Elsevier, vol. 247(C).
    2. Feng, Tingting & Li, Shichao & Guo, Liang & Gao, Hongli & Chen, Tao & Yu, Yaoxiang, 2023. "A degradation-shock dependent competing failure processes based method for remaining useful life prediction of drill bit considering time-shifting sudden failure threshold," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    3. Cao, Shihao & Wang, Zhihua & Liu, Chengrui & Wu, Qiong & Li, Junxing & Ouyang, Xiangmin, 2023. "A novel solution for comprehensive competing failure process considering two-phase degradation and non-Poisson shock," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    4. Wu, Bei & Zhang, Yamei & Zhao, Songzheng, 2023. "Modeling coupled effects of dynamic environments and zoned shocks on systems under dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    5. Jiang, Shan & Jia, Xujie, 2024. "Reliability assessment under continuous fatigue degradation and shock based on Markov renewal process," Reliability Engineering and System Safety, Elsevier, vol. 248(C).
    6. Lyu, Hao & Qu, Hongchen & Yang, Zaiyou & Ma, Li & Lu, Bing & Pecht, Michael, 2023. "Reliability analysis of dependent competing failure processes with time-varying δ shock model," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    7. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2024. "Optimizing corrective maintenance for multistate systems with storage," Reliability Engineering and System Safety, Elsevier, vol. 244(C).
    8. Wu, Bei & Ding, Dong, 2022. "A gamma process based model for systems subject to multiple dependent competing failure processes under Markovian environments," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    9. Geng, Yixuan & Wang, Shaoping & Shi, Jian & Zhang, Yuwei & Wang, Weijie, 2023. "Reliability modeling of phased degradation under external shocks," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    10. Chen, Ying & Wang, Yanfang & Li, Shumin & Kang, Rui, 2023. "Hybrid uncertainty quantification of dependent competing failure process with chance theory," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    11. Asgari, Ali & Si, Wujun & Yuan, Liang & Krishnan, Krishna & Wei, Wei, 2024. "Multivariable degradation modeling and life prediction using multivariate fractional Brownian motion," Reliability Engineering and System Safety, Elsevier, vol. 248(C).
    12. Qi, Faqun & Huang, Meiqi, 2024. "Joint optimization of maintenance and spares inventory policy for a series-parallel system considering dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 247(C).
    13. Wu, Bei & Wei, Xiaohua & Zhang, Yamei & Bai, Sijun, 2023. "Modeling dynamic environment effects on dependent failure processes with varying failure thresholds," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    14. Chang, Miaoxin & Huang, Xianzhen & Coolen, Frank P.A. & Coolen-Maturi, Tahani, 2021. "Reliability analysis for systems based on degradation rates and hard failure thresholds changing with degradation levels," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    15. Zhang, Ao & Wang, Zhihua & Bao, Rui & Liu, Chengrui & Wu, Qiong & Cao, Shihao, 2023. "A novel failure time estimation method for degradation analysis based on general nonlinear Wiener processes," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    16. Zeng, Zhiguo & Fang, Yi-Ping & Zhai, Qingqing & Du, Shijia, 2021. "A Markov reward process-based framework for resilience analysis of multistate energy systems under the threat of extreme events," Reliability Engineering and System Safety, Elsevier, vol. 209(C).
    17. Liang, Zhenglin & Li, Yan-Fu, 2023. "Holistic Resilience and Reliability Measures for Cellular Telecommunication Networks," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    18. Liang, Qingzhu & Yang, Yinghao & Peng, Changhong, 2023. "A reliability model for systems subject to mutually dependent degradation processes and random shocks under dynamic environments," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    19. Chi, Zhexiang & Chen, Ruoran & Huang, Simin & Li, Yan-Fu & Zhou, Bin & Zhang, Wenjuan, 2020. "Multi-State System Modeling and Reliability Assessment for Groups of High-speed Train Wheels," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    20. Yeh, Wei-Chang, 2024. "A new hybrid inequality BAT for comprehensive all-level d-MP identification using minimal paths in Multistate Flow Network reliability analysis," Reliability Engineering and System Safety, Elsevier, vol. 244(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:247:y:2024:i:c:s0951832024001674. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.