IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v241y2024ics0951832023004830.html
   My bibliography  Save this article

The effect of model misspecification of the bounded transformed gamma process on maintenance optimization

Author

Listed:
  • Giorgio, Massimiliano
  • Pulcini, Gianpaolo

Abstract

Although the degradation growth of several technological units is naturally bounded, stochastic models used to describe them are typically unbounded. In general, this manifest contradiction does not significantly affect the effectiveness of unbounded degradation models, because degrading units are conventionally considered failed when their degradation level exceeds a threshold that is far below the physical bound. Yet, this is not always the case. Motivated by these arguments, the main aim and novel contribution of this paper is investigating the impact on a condition based maintenance policy and related costs of using a degradation model that neglects the presence of the bound when it exists. In particular, the paper focuses on situations where bound and failure threshold have comparable values. The study is conducted considering as competing models a bounded and an unbounded transformed gamma. The competing models are used to formulate a condition-based maintenance policy for the liners of a marine engine. An example of application based on real data is firstly developed. Hence, the results of a Monte Carlo simulation study are presented and discussed. Obtained results highlight that, neglecting the presence of the upper bound when it really exists, can cause substantial (unnecessary) additional maintenance costs.

Suggested Citation

  • Giorgio, Massimiliano & Pulcini, Gianpaolo, 2024. "The effect of model misspecification of the bounded transformed gamma process on maintenance optimization," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
  • Handle: RePEc:eee:reensy:v:241:y:2024:i:c:s0951832023004830
    DOI: 10.1016/j.ress.2023.109569
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832023004830
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2023.109569?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Cholette, Michael E. & Yu, Hongyang & Borghesani, Pietro & Ma, Lin & Kent, Geoff, 2019. "Degradation modeling and condition-based maintenance of boiler heat exchangers using gamma processes," Reliability Engineering and System Safety, Elsevier, vol. 183(C), pages 184-196.
    2. Zhang, Mimi & Gaudoin, Olivier & Xie, Min, 2015. "Degradation-based maintenance decision using stochastic filtering for systems under imperfect maintenance," European Journal of Operational Research, Elsevier, vol. 245(2), pages 531-541.
    3. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    4. Khac Tuan Huynh & Anne Barros & Christophe Bérenguer & Inma T. Castro, 2011. "A periodic inspection and replacement policy for systems subject to competing failure modes due to degradation and traumatic events," Post-Print hal-00790728, HAL.
    5. Huynh, K.T. & Barros, A. & Bérenguer, C. & Castro, I.T., 2011. "A periodic inspection and replacement policy for systems subject to competing failure modes due to degradation and traumatic events," Reliability Engineering and System Safety, Elsevier, vol. 96(4), pages 497-508.
    6. B. Castanier & C. Bérenguer & A. Grall, 2003. "A sequential condition‐based repair/replacement policy with non‐periodic inspections for a system subject to continuous wear," Applied Stochastic Models in Business and Industry, John Wiley & Sons, vol. 19(4), pages 327-347, October.
    7. Nguyen, Khanh T. P. & Do, Phuc & Huynh, Khac Tuan & Bérenguer, Christophe & Grall, Antoine, 2019. "Joint optimization of monitoring quality and replacement decisions in condition-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 189(C), pages 177-195.
    8. Hongzhou Wang & Hoang Pham, 2006. "Reliability and Optimal Maintenance," Springer Series in Reliability Engineering, Springer, number 978-1-84628-325-3, January.
    9. Yuan, Xian-Xun & Higo, Eishiro & Pandey, Mahesh D., 2021. "Estimation of the value of an inspection and maintenance program: A Bayesian gamma process model," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    10. Alaa H. Elwany & Nagi Z. Gebraeel & Lisa M. Maillart, 2011. "Structured Replacement Policies for Components with Complex Degradation Processes and Dedicated Sensors," Operations Research, INFORMS, vol. 59(3), pages 684-695, June.
    11. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    12. Chen, Nan & Ye, Zhi-Sheng & Xiang, Yisha & Zhang, Linmiao, 2015. "Condition-based maintenance using the inverse Gaussian degradation model," European Journal of Operational Research, Elsevier, vol. 243(1), pages 190-199.
    13. Kallen, M.J. & van Noortwijk, J.M., 2005. "Optimal maintenance decisions under imperfect inspection," Reliability Engineering and System Safety, Elsevier, vol. 90(2), pages 177-185.
    14. Huynh, K.T., 2021. "An adaptive predictive maintenance model for repairable deteriorating systems using inverse Gaussian degradation process," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    15. van Noortwijk, J.M., 2009. "A survey of the application of gamma processes in maintenance," Reliability Engineering and System Safety, Elsevier, vol. 94(1), pages 2-21.
    16. Guo, Chiming & Wang, Wenbin & Guo, Bo & Si, Xiaosheng, 2013. "A maintenance optimization model for mission-oriented systems based on Wiener degradation," Reliability Engineering and System Safety, Elsevier, vol. 111(C), pages 183-194.
    17. Esposito, Nicola & Mele, Agostino & Castanier, Bruno & GIORGIO, Massimiliano, 2023. "A hybrid maintenance policy for a deteriorating unit in the presence of three forms of variability," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    18. Ma, Jie & Cai, Li & Liao, Guobo & Yin, Hongpeng & Si, Xiaosheng & Zhang, Peng, 2023. "A multi-phase Wiener process-based degradation model with imperfect maintenance activities," Reliability Engineering and System Safety, Elsevier, vol. 232(C).
    19. Massimiliano Giorgio & Maurizio Guida & Gianpaolo Pulcini, 2015. "A condition‐based maintenance policy for deteriorating units. An application to the cylinder liners of marine engine," Applied Stochastic Models in Business and Industry, John Wiley & Sons, vol. 31(3), pages 339-348, May.
    20. Mosayebi Omshi, E. & Grall, A. & Shemehsavar, S., 2020. "A dynamic auto-adaptive predictive maintenance policy for degradation with unknown parameters," European Journal of Operational Research, Elsevier, vol. 282(1), pages 81-92.
    21. Pedersen, Tom Ivar & Vatn, Jørn, 2022. "Optimizing a condition-based maintenance policy by taking the preferences of a risk-averse decision maker into account," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    22. Fouladirad, Mitra & Grall, Antoine, 2011. "Condition-based maintenance for a system subject to a non-homogeneous wear process with a wear rate transition," Reliability Engineering and System Safety, Elsevier, vol. 96(6), pages 611-618.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Esposito, Nicola & Mele, Agostino & Castanier, Bruno & GIORGIO, Massimiliano, 2023. "A hybrid maintenance policy for a deteriorating unit in the presence of three forms of variability," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    2. Huynh, K.T., 2021. "An adaptive predictive maintenance model for repairable deteriorating systems using inverse Gaussian degradation process," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    3. Mosayebi Omshi, E. & Grall, A. & Shemehsavar, S., 2020. "A dynamic auto-adaptive predictive maintenance policy for degradation with unknown parameters," European Journal of Operational Research, Elsevier, vol. 282(1), pages 81-92.
    4. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    5. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    6. Lee, Juseong & Mitici, Mihaela, 2022. "Multi-objective design of aircraft maintenance using Gaussian process learning and adaptive sampling," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    7. Cai, Yue & Teunter, Ruud H. & de Jonge, Bram, 2023. "A data-driven approach for condition-based maintenance optimization," European Journal of Operational Research, Elsevier, vol. 311(2), pages 730-738.
    8. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    9. Khac Tuan Huynh & Antoine Grall, 2020. "A condition-based maintenance model with past-dependent imperfect preventive repairs for continuously deteriorating systems," Journal of Risk and Reliability, , vol. 234(2), pages 333-358, April.
    10. Kampitsis, Dimitris & Panagiotidou, Sofia, 2022. "A Bayesian condition-based maintenance and monitoring policy with variable sampling intervals," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    11. Zhang, Aibo & Zhang, Tieling & Barros, Anne & Liu, Yiliu, 2020. "Optimization of maintenances following proof tests for the final element of a safety-instrumented system," Reliability Engineering and System Safety, Elsevier, vol. 196(C).
    12. Deep, Akash & Zhou, Shiyu & Veeramani, Dharmaraj & Chen, Yong, 2023. "Partially observable Markov decision process-based optimal maintenance planning with time-dependent observations," European Journal of Operational Research, Elsevier, vol. 311(2), pages 533-544.
    13. Zhang, Zhengxin & Si, Xiaosheng & Hu, Changhua & Lei, Yaguo, 2018. "Degradation data analysis and remaining useful life estimation: A review on Wiener-process-based methods," European Journal of Operational Research, Elsevier, vol. 271(3), pages 775-796.
    14. de Jonge, Bram, 2019. "Discretizing continuous-time continuous-state deterioration processes, with an application to condition-based maintenance optimization," Reliability Engineering and System Safety, Elsevier, vol. 188(C), pages 1-5.
    15. uit het Broek, Michiel A.J. & Teunter, Ruud H. & de Jonge, Bram & Veldman, Jasper, 2021. "Joint condition-based maintenance and condition-based production optimization," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    16. Shafiee, Mahmood & Finkelstein, Maxim, 2015. "An optimal age-based group maintenance policy for multi-unit degrading systems," Reliability Engineering and System Safety, Elsevier, vol. 134(C), pages 230-238.
    17. Finkelstein, Maxim & Cha, Ji Hwan & Langston, Amy, 2023. "Improving classical optimal age-replacement policies for degrading items," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    18. Mosayebi Omshi, E. & Grall, A., 2021. "Replacement and imperfect repair of deteriorating system: Study of a CBM policy and impact of repair efficiency," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    19. Liu, Xingheng & Matias, José & Jäschke, Johannes & Vatn, Jørn, 2022. "Gibbs sampler for noisy Transformed Gamma process: Inference and remaining useful life estimation," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    20. Liu, Bin & Liang, Zhenglin & Parlikad, Ajith Kumar & Xie, Min & Kuo, Way, 2017. "Condition-based maintenance for systems with aging and cumulative damage based on proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 200-209.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:241:y:2024:i:c:s0951832023004830. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.